IP Library › Granted Patent US 11,721,849
Granted Patent B2
US 11,721,849 · App. 17/120,608 · Granted Aug 8, 2023

Method for diagnosis of a temperature control means of a battery pack

Inventors: Christel Sarfert (Korntal-Muenchingen, DE); Jens Becker (Benningen Am Neckar, DE); Shweta Vijay Pawar (Kolhapur, IN); Triantafyllos Zafiridis (Heilbronn, DE)
Assignee: Robert Bosch GmbH
H01M10/486H01M10/425H01M10/625H01M10/6572H01M50/20H01M2010/4271H01M2220/20
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Quick Facts
Patent No.
US 11,721,849
App. No.
17/120,608
Granted
Aug 8, 2023
Kind
B2
Abstract

A method for diagnosis of a temperature control means ( 30 ) of a battery pack ( 10 ) that comprises a plurality of battery cells ( 20 ) and a plurality of temperature sensors for measuring temperatures of the individual battery cells ( 20 ), the battery cells ( 20 ) being arranged side by side in the battery pack ( 10 ), in a longitudinal direction ( 12 ) of the battery pack ( 10 ), and mechanically connected to each another, and the battery cells ( 20 ) being arranged on the temperature control means ( 30 ) and mechanically and thermally connected to it. A battery management system, and/or a battery pack ( 10 ) may be configured to execute the method. A vehicle may be fitted with a battery pack that carries out the method.

Claims (33)

1. A method for diagnosis of a temperature control means ( 30 ) of a battery pack ( 10 ) that comprises a plurality of battery cells ( 20 ) and a plurality of temperature sensors for measuring temperatures of the individual battery cells ( 20 ),

the battery cells ( 20 ) being arranged side by side in the battery pack ( 10 ), in a longitudinal direction ( 12 ) of the battery pack ( 10 ), and connected to each other, the battery cells ( 20 ) being arranged on the temperature control means ( 30 ) and connected to the temperature control means ( 30 ), wherein the connection includes a thermal connection,

the method comprising the following steps:

determining a reference temperature distribution of the battery pack ( 10 ) in the longitudinal direction ( 12 ) of the battery pack ( 10 );

measuring the temperatures of the individual battery cells ( 20 ) during operation of the battery pack ( 10 ) when the temperature control means ( 30 ) is switched on, and forming an actual temperature distribution of the battery pack ( 10 ), in the longitudinal direction ( 12 ) of the battery pack ( 10 ), on the basis of the measured temperatures of the individual battery cells ( 20 );

comparing the actual temperature distribution with the reference temperature distribution and forming a profile of a difference between the actual and the reference temperature distribution; and

identifying an ineffective temperature control state of the temperature control means ( 30 ) based on the difference between the actual and the reference temperature distribution exceeding a predefined threshold value.

2. The method according to claim 1 , further comprising:

identifying one or more battery cells ( 20 ) that are temperature-controlled in an ineffective manner by the temperature control means ( 30 ), on the basis of the profile of the difference between the actual and the reference temperature distribution.

3. The method according to claim 1 , wherein the reference temperature distribution is set by setting a temperature control performance of the temperature control means ( 30 ) and/or through design of a structure of the temperature control means ( 30 ).

4. The method according to claim 1 , wherein the battery cells ( 20 ) are mechanically and thermally connected to the temperature control means ( 30 ) in a materially bonded manner.

5. The method according to claim 1 , wherein the battery cells ( 20 ) are each monitored by specifically one temperature sensor.

6. The method according to claim 1 , wherein the temperature control means ( 30 ) has a channel-type structure for conveying a temperature control medium.

7. The method according to claim 1 , wherein the temperature control means ( 30 ) is realized as a Peltier element.

8. A battery management system for diagnosis of a temperature control means ( 30 ), the batter management system comprising:

a battery pack ( 10 ) having a plurality of battery cells ( 20 ) and a plurality of temperature sensors for measuring temperatures of the individual battery cells ( 20 ),

the battery cells ( 20 ) being arranged side by side in the battery pack ( 10 ), in a longitudinal direction ( 12 ) of the battery pack ( 10 ), and connected to each other, the battery cells ( 20 ) being arranged on the temperature control means ( 30 ) and connected to the temperature control means ( 30 ), wherein the connection includes a thermal connection,

the battery management system including an electronic controller programmed to

determine a reference temperature distribution of the battery pack ( 10 ) in the longitudinal direction ( 12 ) of the battery pack ( 10 );

measure the temperatures of the individual battery cells ( 20 ) during operation of the battery pack ( 10 ) when the temperature control means ( 30 ) is switched on, and forming an actual temperature distribution of the battery pack ( 10 ), in the longitudinal direction ( 12 ) of the battery pack ( 10 ), on the basis of the measured temperatures of the individual battery cells ( 20 );

compare the actual temperature distribution with the reference temperature distribution and forming a profile of a difference between the actual and the reference temperature distribution; and

identify an ineffective temperature control state of the temperature control means ( 30 ) based on the difference between the actual and the reference temperature distribution exceeding a predefined threshold value.

9. A battery pack ( 10 ) for diagnosis of a temperature control means ( 30 ), comprising:

a plurality of battery cells ( 20 ), the battery cells ( 20 ) being arranged side by side in the battery pack ( 10 ), in a longitudinal direction ( 12 ) of the battery pack ( 10 ), and connected to each other,

a plurality of temperature sensors for measuring temperatures of the individual battery cells ( 20 ),

the temperature control means ( 30 connected to the battery cells ( 20 ) arranged on the temperature control means ( 30 ), wherein the connection includes a thermal connection, and

a battery management system that includes an electronic controller,

the battery pack ( 10 ) configured to

determine, with the electronic controller, a reference temperature distribution of the battery pack ( 10 ) in the longitudinal direction ( 12 ) of the battery pack ( 10 );

measure, with the electronic controller, the temperatures of the individual battery cells ( 20 ) during operation of the battery pack ( 10 ) when the temperature control means ( 30 ) is switched on, and forming an actual temperature distribution of the battery pack ( 10 ), in the longitudinal direction ( 12 ) of the battery pack ( 10 ), on the basis of the measured temperatures of the individual battery cells ( 20 );

compare, with the electronic controller, the actual temperature distribution with the reference temperature distribution and forming a profile of a difference between the actual and the reference temperature distribution; and

identify, with the electronic controller, an ineffective temperature control state of the temperature control means ( 30 ) based on the difference between the actual and the reference temperature distribution exceeding a predefined threshold value.

10. A vehicle, which comprises at least one battery pack ( 10 ) according to claim 9 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2021
From: SARFERT, CHRISTEL; BECKER, JENS; PAWAR, SHWETA VIJAY; ZAFIRIDIS, TRIANTAFYLLOS
To: ROBERT BOSCH GMBH
Reel/Frame 057998/0658 →
Priority Claims (1)
DE 102019219629.2 · Dec 13, 2019 · national
Continuity (1)
Related Publication 20210184282A1 · Jun 17, 2021