Method for precision machining a workpiece provided with gearing
A method for precision machining a workpiece with gearing, wherein teeth of a gear-cutting tool rotating about a rotation axis are brought into engagement with teeth of the workpiece rotating about a workpiece rotation axis, and the gear-cutting tool and the workpiece are moved relative to each other in an axial direction parallel to the workpiece rotation axis. The thickness of the teeth of the gear-cutting tool, starting from an end face, increases in the axial direction until a thickness maximum is reached. The ratio (Bw/Bz) of the width (Bw) of the teeth of the workpiece to the width (Bz) of the teeth of the gear-cutting tool is 2 - 20 . Before and after each pass of the teeth of the gear-cutting tool through the tooth gaps of the workpiece, the thickness maximum of each tooth of the gear-cutting tool is positioned outside the gearing of the workpiece.
1. A method for precision machining a workpiece provided with gearing, the method comprising:
bringing teeth of a gear-shaped gear-cutting tool, which is rotating about a gear-cutting tool rotation axis, into rolling engagement with teeth of the gearing of the workpiece, which is rotating about a workpiece rotation axis; and
moving the gear-cutting tool and the workpiece relative to each other in an axial direction parallel to the workpiece rotation axis,
wherein a thickness of the teeth of the gear-cutting tool increases, in each case, starting from an end face of the teeth facing forward with respect to the movement in the axial direction, until a thickness maximum is reached,
wherein a ratio, Bw/Bz, of a width, Bw, of the teeth of the gearing of the workpiece and a width, Bz, of the teeth of the gear-cutting tool is 2≤Bw/Bz≤20,
wherein the gear-cutting tool, before each pass of the teeth of the gear-cutting tool through tooth gaps of the gearing of the workpiece in the axial direction, is positioned at a position in which the thickness maximum of the teeth of the gear-cutting tool is situated outside the gearing of the workpiece,
wherein the teeth of the gear-cutting tool, as a consequence of the relative movement of the workpiece and of the gear-cutting tool in the axial direction, are each moved through the corresponding tooth gaps of the gearing of the workpiece until the thickness maximum of each tooth has exited from the corresponding tooth gap, and
wherein the axial relative movement between the workpiece and the gear-cutting tool is effected in a periodically changing direction, the thickness maximum of each tooth of the gear-cutting tool is situated between end faces of each tooth, the thickness of each tooth of the gear-cutting tool increases to the thickness maximum starting from each of the end faces of each tooth, and the gear-cutting tool, which is moved back and forth in an oscillating manner between two opposite axial positions of the axial relative movement, is in engagement with the workpiece during forward movement and backward movement.
2. The method according to claim 1 , wherein only the workpiece is moved in the axial direction.
3. The method according to claim 1 , wherein the thickness maximum of each tooth is formed in a center between the end faces of each tooth.
4. The method according to claim 1 , wherein the ratio Bw/Bz is 2<Bw/Bz<20.
5. The method according to claim 4 , wherein the ratio Bw/Bz is 2<Bw/Bz<5.
6. The method according to claim 1 , wherein the relative movement in the axial direction is completed in two or more passes.
7. The method according to claim 6 , wherein an infeed in the radial direction is effected after each pass.
8. The method according to claim 1 , wherein the thickness of each of the teeth of the gear-cutting tool increases continuously to the thickness maximum, starting from the end face of each tooth.
9. The method according to claim 8 , wherein the increase of the thickness follows a circular function.
10. The method according to claim 8 , wherein the increase of the thickness follows an elliptical function.
11. The method according to claim 1 , wherein the workpiece is a gear rotating about the workpiece rotation axis during the precision machining.
12. The method according to claim 11 , wherein the gear-cutting tool rotation axis is aligned at an axis intersection angle with respect to the workpiece rotation axis.
13. The method according to claim 11 , wherein the gearing of the workpiece is an internal gearing and gearing of the gear-cutting tool is an external gearing.