Parameter monitoring and control for an electric driven hydraulic fracking system

1. An electric driven hydraulic fracking system to pump a fracking media into a well to execute a fracking operation to extract a fluid from the well, comprising:

a variable frequency drive (VFD) configured to drive an electric motor that is associated with the VFD at a VFD voltage level to control the operation of the electric motor to drive a hydraulic pump associated with the VFD and the electric motor; and

a controller associated with the VFD and configured to:

monitor an overall power consumption of the electric driven hydraulic fracking system to determine when the overall power consumption exceeds an overall power consumption threshold, wherein the overall power consumption threshold when exceeded is indicative that the electric power provided to the electric driven hydraulic fracking system is insufficient to maintain the electric driven hydraulic fracking system in an operating state thereby continuing to execute the fracking operation, and

initiate at least one corrected action when the overall power consumption exceeds the overall power consumption threshold, wherein initiating the at least one corrected action when the overall power consumption exceeds the overall power consumption threshold decreases the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold thereby preventing the electric driven hydraulic fracking system from deactivating the fracking operation.

2. The electric driven hydraulic fracking system of claim 1 , wherein the controller is further configured to:

phase back operation of the VFD that is associated with the controller to decrease power consumption of the VFD and the electric motor and the hydraulic pump associated with the VFD to below a phase back threshold, wherein phasing back the VFD to decrease the power consumption of the VFD, the electric motor, and the hydraulic pump to the phase back threshold decreases the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold thereby preventing the electric driven hydraulic fracking system from deactivating the fracking operation.

3. The electric driven hydraulic fracking system of claim 1 , wherein the controller is further configured to:

monitor an operation parameter of the overall power consumption of the electric driven hydraulic fracking system as the electric driven fracking system conducts the fracking operation based on the overall power consumption as measured by a power consumption sensor; and

initiate a corrective action to automatically phase back the operation of the electric driven hydraulic fracking system from a full capacity to a partial capacity thereby decreasing the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold thereby preventing the electric driven hydraulic fracking system from deactivating the fracking operation, wherein the electric driven hydraulic fracking system operating at the partial capacity is a percentage of when the electric driven hydraulic fracking system is operating at the full capacity.

4. The electric driven hydraulic fracking system of claim 1 , wherein the controller is further configured to:

identify a plurality of components included in the electric driven hydraulic fracking system to deactivate to decrease the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold, wherein the plurality of components when activated assist in the electric driven hydraulic fracking system to execute the fracking operation and thereby consumes electric power that contributes to the overall power consumption of the electric driven hydraulic system;

initiate a corrective action to deactivate an operation of the identified plurality of components to decrease the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold thereby preventing the electric driven hydraulic fracking system from deactivating the fracking operation; and

initiate a corrective action to maintain activation of an operation of a plurality of remaining components not identified to be deactivated to maintain the electric driven hydraulic fracking system to execute the fracking operation and maintaining the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold.

5. The electric driven hydraulic fracking system of claim 1 , wherein the controller is further configured to:

incrementally phase back the operation of the electric driven hydraulic fracking system to decrease the overall power consumption of the electric driven hydraulic fracking system to a first phase back threshold;

evaluate whether the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold; and

maintain the operation of the electric driven hydraulic fracking system with the overall power consumption at the first phase back threshold when the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold when operating at the first phase back threshold, wherein incrementally phasing back the operation of the electric driven hydraulic fracking system to the first phase back threshold prevents unnecessary phasing back of the electric driven hydraulic fracking system after the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold.

6. The electric driven hydraulic fracking system of claim 1 , wherein the controller is further configured to:

evaluate a priority table of components when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold, wherein the priority table of components provides an order of priority of each component included in the electric driven hydraulic fracking system that is to be deactivated to decrease the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold;

deactivate a first component listed in the priority table to be deactivated first when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold;

evaluate whether the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold after deactivating the first component listed in the priority table; and

maintain the operation of the electric driven hydraulic fracking system after the deactivation of the first component when the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold to prevent unnecessary deactivation of additional components included in the electric driven hydraulic fracking system after the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold.

7. The electric driven hydraulic fracking system of claim 2 , wherein the controller is further configured to:

shutdown the operation of the VFD in driving the electric motor and the hydraulic pump associated with the VFD to decrease the power consumption of the VFD and the electric motor and the hydraulic pump to below the phase back threshold to maintain the overall power consumption of the electric driven hydraulic fracking system below the overall power consumption threshold thereby preventing the electric driven hydraulic fracking system from deactivating the fracking operation.

8. The method of claim 2 , further comprising:

shutting down the operation of the VFD in driving the electric motor and the hydraulic pump associated with the VFD to decrease the power consumption of the VFD and the electric motor and the hydraulic pump to below the phase back threshold to maintain the overall power consumption of the electric driven hydraulic fracking system below the overall power consumption threshold thereby preventing the electric driven hydraulic fracking system from deactivating the fracking operation.

9. The electric driven hydraulic fracking system of claim 5 , wherein the controller is further configured to:

incrementally phase back the operation of the electric driven hydraulic fracking system to decrease the overall power consumption of the electric driven hydraulic fracking system to the first phase back threshold;

evaluate whether the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold;

incrementally phase back the operation of the electric driven hydraulic fracking system to decrease the overall power consumption of the electric driven hydraulic fracking system to a second phase back threshold when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold after incrementally phasing back the operation of the electric driven hydraulic fracking system to the first phase back threshold, wherein the electric driven hydraulic fracking system has less overall power consumption when operating at the second phase back threshold than when operating at the first phase back threshold.

10. The electric driven hydraulic fracking system of claim 6 , wherein the controller is further configured to:

evaluate the priority table of components when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold;

deactivate a first component listed in the priority table to be deactivated first when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold;

evaluate whether the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold after deactivating the first component listed in the priority table;

deactivate a second component listed in the priority table to be deactivated second when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold; and

continue to deactivate each additional component listed in the priority table to be deactivated based on priority until the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold.

11. The electric driven hydraulic fracking system of claim 9 , wherein the controller is further configured to:

incrementally phase back the operation of the electric driven hydraulic fracking system to decrease the overall power consumption of the electric driven hydraulic fracking system to the first phase back threshold;

evaluate whether the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold;

continue to phase back the operation of the electric driven hydraulic fracking system to additional phase back thresholds when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold after each incremental phase back of the operation of the electric driven hydraulic fracking system; and

maintain the operation of the electric driven hydraulic fracking system to a current phase back threshold when the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold.

12. A method for an electric driven hydraulic fracking system to pump a fracking media into a well to execute a fracking operation to extract a fluid from the well, comprising:

driving, by a variable frequency drive (VFD), an electric motor that is associated with the VFD at a VFD voltage level to control the operation of the electric motor to drive a hydraulic pump associated with the VFD and the electric motor; and

monitoring, by a controller, an overall power consumption of the electric driven hydraulic fracking system to determine when the overall power consumption exceeds an overall power consumption threshold, wherein the overall power consumption threshold when executed is indicative that the electric power provided to the electric driven hydraulic fracking system is insufficient to maintain the electric driven hydraulic fracking system in an operating state thereby continuing to execute the fracking operation; and

initiating at least one corrected action when the overall power consumption exceeds the overall power consumption threshold, wherein initiating the at least one corrected action when the overall power consumption exceeds the overall power consumption threshold decreases the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold thereby preventing the electric driven hydraulic fracking system from deactivating the fracking operation.

13. The method of claim 12 , wherein the initiating at least one corrective action comprises:

phasing back operation of the VFD that is associated with the controller to decrease power consumption of the VFD and the electric motor and the hydraulic pump associated with the VFD to below a phase back threshold, wherein phasing back the VFD to decrease the power consumption of the VFD, the electric motor, and the hydraulic pump to the phase back threshold decreases the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold thereby preventing the electric driven hydraulic fracking system from deactivating the fracking operation.

14. The method of claim 12 , further comprising:

monitoring an operation parameter of the overall power consumption of the electric driven hydraulic fracking system as the electric driven hydraulic fracking system conducts the fracking operation based on the overall power consumption as measured by a power consumption sensor; and

initiating a corrective action to automatically phase back the operation of the electric driven hydraulic fracking system from a full capacity to a partial capacity thereby decreasing the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold thereby preventing the electric driven hydraulic fracking system from deactivating the fracking operation, wherein the electric driven hydraulic fracking system operation at the partial capacity is a percentage of when the electric driven hydraulic fracking system is operating at the full capacity.

15. The method of claim 12 , further comprising:

identifying a plurality of components included in the electric driven hydraulic fracking system to deactivate to decrease the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold, wherein the plurality of components when activated assist in the electric driven hydraulic fracking system to execute the fracking operation and thereby consumes electric power that contributes to the overall power consumption of the electric driven hydraulic fracking system;

initiating a corrective action to deactivate an operation of the identified plurality of components to decrease the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold thereby preventing the electric driven hydraulic fracking system from deactivating the fracking operation; and

initiating a corrective action to maintain activation of an operation of a plurality of remaining components not identified to be deactivated to maintain the electric driven hydraulic fracking system to execute the fracking operation and maintaining the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold.

16. The method of claim 12 , further comprising:

incrementally phasing back the operation of the electric driven hydraulic fracking system to decrease the overall power consumption of the electric driven hydraulic fracking system to a first phase back threshold;

evaluating whether the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold; and

maintain the operation of the electric driven hydraulic fracking system with the overall power consumption of the first phase back threshold when the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold when operating a the first phase back threshold, wherein incrementally phasing back the operation of the electric driven hydraulic fracking system to the first phase back threshold prevents unnecessary phasing back of the electric driven hydraulic fracking system after the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold.

17. The method of claim 12 , further comprising:

evaluating a priority table of components when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold, wherein the priority table of components provides an order of priority of each component included in the electric driven hydraulic fracking system that is to be deactivated to decrease the overall power consumption of the electric driven hydraulic fracking system to below the overall power consumption threshold;

deactivating a first component listed in the priority table to be deactivated first when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold;

evaluating whether the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold after deactivating the first component listed in the priority table; and

maintaining the operation of the electric driven hydraulic fracking system after the deactivation of the first component when the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold after deactivating the first component to prevent unnecessary deactivation of additional components included in the electric driven hydraulic fracking system after the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold.

18. The method of claim 16 , further comprising:

incrementally phasing back the operation of the electric driven hydraulic fracking system to decrease the overall power consumption of the electric driven hydraulic fracking system to the first phase back threshold;

evaluating whether the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold; and

incrementally phasing back the operation of the electric driven hydraulic fracking system to decrease the overall power consumption of the electric driven hydraulic fracking system to a second phase back threshold when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold after incrementally phasing back the operation of the electric driven hydraulic fracking system to the first phase back threshold, wherein the electric driven hydraulic fracking system has less overall power consumption when operating at the second phase back threshold than when operating at first phase back threshold.

19. The method of claim 17 , further comprising:

evaluating the priority table of components when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold;

deactivating a first component listed in the priority table to be deactivated first when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold;

evaluating whether the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold after deactivating the first component listed in the priority table;

deactivating a second component listed in the priority table to be deactivated second when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold; and

continuing to deactivate each additional component listed in the priority table to be deactivated based on priority until the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold.

20. The method of claim 18 , further comprising:

incrementally phasing back the operation of the electric driven hydraulic fracking system to decrease the overall power consumption of the electric driven hydraulic fracking system to the first phase back threshold;

evaluating whether the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold;

continuing to phase back the operation of the electric driven hydraulic fracking system to additional phase back thresholds when the overall power consumption of the electric driven hydraulic fracking system is increased above the overall power consumption threshold after each incremental phase back of the operation of the electric driven hydraulic fracking system; and

maintaining the operation of the electric driven hydraulic fracking system to a current phase back threshold when the overall power consumption of the electric driven hydraulic fracking system is decreased below the overall power consumption threshold.