IP Library Granted Patent US 12,115,074
Granted Patent B2
US 12,115,074 · App. 17/130,037 · Granted Oct 15, 2024

Bone reconstruction and orthopedic implants

Inventor: Mohamed R. Mahfouz (Knoxville, TN)
Assignee: TECHMAH MEDICAL LLC
A61F2/30942A61F2/28A61F2/2875A61F2/34A61F2/36G05B19/4099G06F30/00A61F2002/2825A61F2002/30943A61F2002/30948
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,115,074
App. No.
17/130,037
Granted
Oct 15, 2024
Kind
B2
Abstract

A method of constructing a patient-specific orthopedic implant comprising: (a) comparing a patient-specific abnormal bone model, derived from an actual anatomy of a patient's abnormal bone, with a reconstructed patient-specific bone model, also derived from the anatomy of the patient's bone, where the reconstructed patient-specific bone model reflects a normalized anatomy of the patient's bone, and where the patient-specific abnormal bone model reflects an actual anatomy of the patient's bone including at least one of a partial bone, a deformed bone, and a shattered bone, wherein the patient-specific abnormal bone model comprises at least one of a patient-specific abnormal point cloud and a patient-specific abnormal bone surface model, and wherein the reconstructed patient-specific bone model comprises at least one of a reconstructed patient-specific point cloud and a reconstructed patient-specific bone surface model; (b) optimizing one or more parameters for a patient-specific orthopedic implant to be mounted to the patient's abnormal bone using data output from comparing the patient-specific abnormal bone model to the reconstructed patient-specific bone model; and, (c) generating an electronic design file for the patient-specific orthopedic implant taking into account the one or more parameters.

Claims (11)

1. A method of constructing a mass-customized orthopedic implant comprising:

identifying, in shape analysis and automatic landmarking steps, features of each bone in a statistical atlas population of bones, where the features comprise at least one of landmarks and shape features;

generating, in a feature extraction step, curvature and dimension descriptors relevant to implant design for each one in the statistical atlas population of bones using the identified features;

statistically analyzing the descriptors for each bone in the statistical atlas population of bones and grouping each bone in the statistical atlas population into one of a plurality of groups identified based at least in part upon the statistical analysis of the descriptors, in a clustering and grouping step, where each group has similar descriptors;

parameterizing, in a parameterizing step, at least one of the groups to extract parameters from the groups; and,

generating in an implant surface generation step, an electronic design file for a mass-customized orthopedic implant for the at least one of the groups using the extracted parameters for the respective at least one of the groups.

2. The method of claim 1 , further comprising fabricating the mass-customized orthopedic implant using the electronic design file.

3. The method of claim 1 , further comprising extracting three-dimensional cancellous bone features of each bone in the statistical atlas population of bones and generating a three dimensional bone model for each bone within the statistical atlas population of bones that incorporates the extracted cancellous bone features unique to that bone.

4. The method of claim 1 , further comprising:

generating an electronic design file for a mass customized implant placement guide using at least one of the extracted parameters; and

fabricating the mass customized implant placement guide using the electronic design file for the mass customized implant placement guide.

Assignments (2)
MERGER Recorded Aug 18, 2025
From: TECHMAH MEDICAL LLC
To: LIMA USA, INC.
Reel/Frame 072048/0074 →
DECLARATION UNDER MPEP §323.01 (C) Recorded Mar 13, 2023
From: MAHFOUZ, MOHAMED R.
To: TECHMAH MEDICAL LLC
Reel/Frame 063073/0468 →
Continuity (3)
Continuation 14515483 · Oct 15, 2014
Provisional Application 61891047 · Oct 15, 2013
Related Publication 20210106428A1 · Apr 15, 2021