IP Library › Granted Patent US 12,115,074
Granted Patent B2
US 12,115,074 · App. 17/130,037 · Granted Oct 15, 2024

Bone reconstruction and orthopedic implants

Inventor: Mohamed R. Mahfouz (Knoxville, TN)
Assignee: TECHMAH MEDICAL LLC
A61F2/30942A61F2/28A61F2/2875A61F2/34A61F2/36G05B19/4099G06F30/00A61F2002/2825A61F2002/30943A61F2002/30948
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Quick Facts
Patent No.
US 12,115,074
App. No.
17/130,037
Granted
Oct 15, 2024
Kind
B2
Abstract

A method of constructing a patient-specific orthopedic implant comprising: (a) comparing a patient-specific abnormal bone model, derived from an actual anatomy of a patient's abnormal bone, with a reconstructed patient-specific bone model, also derived from the anatomy of the patient's bone, where the reconstructed patient-specific bone model reflects a normalized anatomy of the patient's bone, and where the patient-specific abnormal bone model reflects an actual anatomy of the patient's bone including at least one of a partial bone, a deformed bone, and a shattered bone, wherein the patient-specific abnormal bone model comprises at least one of a patient-specific abnormal point cloud and a patient-specific abnormal bone surface model, and wherein the reconstructed patient-specific bone model comprises at least one of a reconstructed patient-specific point cloud and a reconstructed patient-specific bone surface model; (b) optimizing one or more parameters for a patient-specific orthopedic implant to be mounted to the patient's abnormal bone using data output from comparing the patient-specific abnormal bone model to the reconstructed patient-specific bone model; and, (c) generating an electronic design file for the patient-specific orthopedic implant taking into account the one or more parameters.

Claims (11)

1. A method of constructing a mass-customized orthopedic implant comprising:

identifying, in shape analysis and automatic landmarking steps, features of each bone in a statistical atlas population of bones, where the features comprise at least one of landmarks and shape features;

generating, in a feature extraction step, curvature and dimension descriptors relevant to implant design for each one in the statistical atlas population of bones using the identified features;

statistically analyzing the descriptors for each bone in the statistical atlas population of bones and grouping each bone in the statistical atlas population into one of a plurality of groups identified based at least in part upon the statistical analysis of the descriptors, in a clustering and grouping step, where each group has similar descriptors;

parameterizing, in a parameterizing step, at least one of the groups to extract parameters from the groups; and,

generating in an implant surface generation step, an electronic design file for a mass-customized orthopedic implant for the at least one of the groups using the extracted parameters for the respective at least one of the groups.

2. The method of claim 1 , further comprising fabricating the mass-customized orthopedic implant using the electronic design file.

3. The method of claim 1 , further comprising extracting three-dimensional cancellous bone features of each bone in the statistical atlas population of bones and generating a three dimensional bone model for each bone within the statistical atlas population of bones that incorporates the extracted cancellous bone features unique to that bone.

4. The method of claim 1 , further comprising:

generating an electronic design file for a mass customized implant placement guide using at least one of the extracted parameters; and

fabricating the mass customized implant placement guide using the electronic design file for the mass customized implant placement guide.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2026
From: LIMA USA, INC.
To: MAHFOUZ, MOHAMED, DR.
Reel/Frame 074503/0878 →
MERGER Recorded Aug 18, 2025
From: TECHMAH MEDICAL LLC
To: LIMA USA, INC.
Reel/Frame 072048/0074 →
DECLARATION UNDER MPEP §323.01 (C) Recorded Mar 13, 2023
From: MAHFOUZ, MOHAMED R.
To: TECHMAH MEDICAL LLC
Reel/Frame 063073/0468 →
Continuity (3)
Continuation 14515483 · Oct 15, 2014
Provisional Application 61891047 · Oct 15, 2013
Related Publication 20210106428A1 · Apr 15, 2021