Containerized HVAC control
View Patent ↗Disclosed is a containerized heating, ventilation, and air-conditioning (HVAC) system comprising an HVAC unit and one or more ducts from the HVAC unit to an equipment rack. The ducts prevent mixing between the fresh and exhaust airflow, thus improving efficiency. Sensors located at sources of heat generating equipment within the racks may be used by controllers to monitor temperatures of the components at the source of heat generation, typically at the highest temperatures. The temperatures may be aggregated to determine the temperatures of devices, modules, racks, and the container interior cavity. Dampers on the ducts, at the rack inlets, at the module inlets, at the devices inlets, and such may assist in regulating airflow preferentially to the hottest components, devices, modules, or racks.
1. A system comprising:
a shipping container comprising:
a plurality of equipment racks, each comprising a plurality of electrical energy storage modules and a rack damper, and wherein each of the plurality of electrical energy storage modules comprises one of a plurality of temperature sensors and one of a plurality of module dampers;
a heating, ventilation, and air-conditioning (HVAC) unit;
a first duct extending continuously from an intake of the HVAC unit to an output of an equipment rack of the plurality of equipment racks thereby preventing a mixing of exhaust from the equipment rack with fresh air entering the equipment rack; and
a controller, configured to:
monitor temperature values from the plurality of temperature sensors; and
control an operation of the plurality of electrical energy storage modules, wherein the control comprises:
increasing a charge current or a discharge current of one of the plurality of electrical energy storage modules when the respective temperature value is less than a temperature setpoint value, or
decreasing a charge current or a discharge current of one of the plurality of electrical energy storage modules when the respective temperature value is greater than the temperature setpoint value,
wherein the first duct comprises a first end abutting the output and a second end abutting the intake, and wherein the first duct comprises a single section or element, wherein the rack damper and plurality of module dampers are controlled based on temperature measurements from respective sensors of the plurality of temperature sensors.
2. The system of claim 1 , further comprising a second duct extending continuously from an output of the HVAC unit to an intake of each of the plurality of equipment racks, and wherein the second duct comprises a single section or element.
3. The system of claim 2 , wherein the second duct comprises a third end abutting the output of the HVAC unit and a fourth end abutting the intake of each of the plurality of equipment racks.
4. The system of claim 1 , further comprising at least one damper configured for regulating an airflow through the first duct.
5. The system of claim 1 , further comprising:
at least one rack temperature sensor located within each equipment rack;
a controller, configured to:
monitor temperature values from the at least one rack temperature sensor; and
control an operation of the HVAC unit, wherein the control comprises:
setting the HVAC unit to a heating mode when a temperature value of the temperature values is less than a temperature setpoint value,
setting the HVAC unit to a cooling mode when the temperature value is greater than the temperature setpoint value, or
setting the HVAC unit to a ventilation mode when the temperature value is equal to the temperature setpoint value.
6. The system of claim 5 , wherein each at least one rack temperature sensor is incorporated in a module of each equipment rack.
7. The system of claim 5 , wherein each at least one rack temperature sensor is incorporated in a device of each equipment rack.
8. The system of claim 5 , wherein each at least one rack temperature sensor is incorporated in a component of each equipment rack.
9. The system of claim 5 , wherein the rack damper is configured for regulating an airflow through the first duct, and wherein the controller is further configured to control a position of the rack damper based on the difference between the temperature value of each of the plurality of equipment racks and the temperature setpoint value.
10. The system of claim 6 , wherein the controller is further configured for controlling an operation of the plurality of module dampers in each of the plurality of equipment racks based on comparing the temperature values of each of the plurality of electrical energy storage modules to the temperature setpoint value.
11. A method comprising:
monitoring a plurality of temperature values using a plurality of temperature sensors located in each of a plurality of electrical energy storage modules, each of the plurality of electrical energy storage modules located in one of a plurality of equipment racks, wherein the plurality of equipment racks is located inside a shipping container;
controlling an HVAC unit integrated with the shipping container;
controlling a plurality of module dampers, one each in each of the plurality of electrical energy storage modules, and a rack damper, one each in each of the plurality of equipment racks, based on the plurality of temperature values; and
controlling an operation of the plurality of electrical energy storage modules, wherein the control comprises:
increasing a charge current or a discharge current of one of the plurality of electrical energy storage modules when the respective temperature value is less than a temperature setpoint value, or
decreasing a charge current or a discharge current of one of the plurality of electrical energy storage modules when the respective temperature value is greater than the temperature setpoint value,
wherein a first duct extends continuously from an intake of the HVAC unit to an output of each equipment rack of the plurality of equipment racks thereby preventing a mixing of exhaust from the equipment rack with fresh air entering the plurality of equipment racks, wherein the first duct comprises a first end abutting the output and a second end abutting the intake, and wherein the first duct comprises a single section or element.
12. The method of claim 11 , further comprising a second duct extending continuously from an output of the HVAC unit to an intake of each of the plurality of equipment racks, and wherein the second duct comprises a single section or element.
13. The method of claim 12 , wherein second duct comprises a third end abutting the output of the HVAC unit and a fourth end abutting the intake of each of the plurality of equipment racks.
14. The method of claim 11 , wherein a rack temperature sensor is incorporated in a module of each equipment rack.
15. The method of claim 11 , wherein a rack temperature sensor is incorporated in a device of each equipment rack.
16. The method of claim 11 , wherein a rack temperature sensor is incorporated in a component of each equipment rack.
17. The method of claim 11 , further comprising regulating an airflow through the first duct by controlling the rack damper or at least one of the plurality of module dampers.
18. The method of claim 11 , further comprising regulating an airflow through the first duct by controlling a position of the of rack damper or at least one of the plurality of module dampers based on the difference between the plurality of temperature values and a temperature setpoint value.