IP Library Granted Patent US 11,124,461
Granted Patent B2
US 11,124,461 · App. 17/137,951 · Granted Sep 21, 2021

Fertilizer

Inventors: Charles Norman Walker (Southbank, AU); Nicholas Hogan (Southbank, AU); Ellen Durack (Southbank, AU); Roya Khalil (Southbank, AU); Timothy Hughes (Southbank, AU)
Assignee: Incitec Pivot Limited
C05G1/00C05B1/02C05B7/00C05B17/00C05C1/00C05C3/00C05C5/02C05C5/04C05C9/00C05C11/00C05D1/00C05D9/00C05G5/12
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Quick Facts
Patent No.
US 11,124,461
App. No.
17/137,951
Granted
Sep 21, 2021
Kind
B2
Abstract

A dry and solid fertiliser in the form of discreet particles is provided. The particles of the dry and solid fertiliser comprise a homogenous mixture of organic and inorganic materials. The inorganic material comprises at least one of the NPKS nutrients. The organic material comprises a carbon-labile substantially sterile product of organic waste.

Claims (34)

1. A solid fertilizer in the form of discreet particles, wherein each particle of the solid fertilizer comprises:

an inorganic or synthetic material comprising at least one of N, P, K, or S nutrients; and

a heated organic material;

wherein the inorganic or synthetic material and the heated organic material are uniformly distributed throughout each of the particles and wherein carbon in the fertilizer is predominantly labile carbon.

2. The fertilizer of claim 1 , wherein the heated organic material comprises organic material heated at about 250° C. to less than about 400° C. for less than 30 minutes.

3. The fertilizer of claim 1 , wherein the fertilizer is substantially sterile.

4. The fertilizer of claim 1 , wherein the discrete particles comprise prills, granules, or pressed particles.

5. The fertilizer of claim 1 , wherein the organic material is heated in the absence of oxygen.

6. The fertilizer of claim 1 , wherein the inorganic or synthetic material and the heated organic material are blended and milled together in each of the particles.

7. The fertilizer of claim 1 , further comprising 1% w/w to 10% w/w leonardite.

8. The fertilizer of claim 1 , further comprising a nitrification inhibitor, an abiotic stress controller, or both.

9. The fertilizer of claim 1 , wherein the average hardness of the discreet particles is at least about 2.5 Kg/granule, wherein the discreet particles have a mean average diameter of about 1 to about 10 mm, or both.

10. A solid fertilizer in the form of discreet particles, wherein each particle of the solid fertilizer comprises:

an inorganic or synthetic material comprising at least one of N, P, K, or S nutrients;

a torrefied organic material; and

wherein the inorganic or synthetic material and the organic material are formed as a homogenous mixture, wherein carbon in the fertilizer comprises predominantly labile carbon and the fertilizer is substantially free of biochar carbon.

11. The fertilizer of claim 10 , wherein, if present, the total nitrogen in the fertilizer is 30% w/w or less.

12. The fertilizer of claim 10 , wherein the torrefied organic material is torrefied at about 250° C. to less than about 400° C. in the absence of oxygen.

13. The fertilizer of claim 12 , wherein the torrefied organic material is torrefied for less than 30 minutes.

14. The fertilizer of claim 10 , wherein the torrefied organic material has a moisture content of less than 10%.

15. The fertilizer of claim 10 , wherein the torrefied organic material comprises animal waste.

16. The fertilizer of claim 10 , wherein the torrefied organic material comprises at least 30% w/w of the fertilizer.

17. A method of preparing a solid fertiliser in the form of discreet particles, the method comprising the steps of:

sterilizing an organic material at about 150° C. to less than about 400° C. to provide a predominantly carbon-labile and substantially sterile product,

blending an inorganic or synthetic material comprising at least one of N, P, K or S with the organic material to produce a homogenous mixture,

and

forming discrete particles of the homogenous mixture of organic and inorganic or synthetic materials, wherein carbon in the fertilizer is predominantly labile carbon.

18. The method of claim 17 , wherein the solid fertilizer includes a binder comprising leonardite, calcium lignosulphate, or both.

19. The method of claim 17 , wherein sterilizing the organic material comprises torrefying the organic material to produce a torrefied predominantly carbon-labile and substantially sterile product and a torrefier gas; wherein the method further comprises condensing the torrefier gas into a liquid stream and combining the liquid stream with the homogenous mixture of organic and inorganic materials during formation of the discrete particles.

20. The method of claim 17 , wherein sterilizing the organic material at about 150° C. to less than about 400° C. comprises sterilizing the organic material for less than 30 minutes.

21. A method of fertilizing a field in a single pass, the method comprising:

loading or having loaded broadcasting equipment with a single type of fertilizer, wherein the broadcasting equipment is designed for the controlled dosing of pelletized material, wherein the fertilizer comprises solid pellets and each pellet comprises a homogeneous mixture of an inorganic or synthetic material comprising N and P nutrients and a torrefied organic waste containing labile carbon; and

applying or having applied the fertilizer to the field in a single pass using the broadcasting equipment, wherein the fertilizer is formulated to release about 50% of the N and P into soil of the field over a first month and the remaining N and P over a next one-to-four months.

22. The method of claim 20 , wherein a different fertilizer is not applied to the field within the same growing season.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 18, 2025
From: INCITEC FERTILISERS OPERATIONS PTY LTD
To: AUSTRALIAN BIO FERT PTY LTD
Reel/Frame 071761/0535 →
CHANGE OF NAME Recorded Sep 6, 2023
From: INCITEC FERTILIZERS PTY LIMITED
To: INCITEC FERTILISERS OPERATIONS PTY LTD
Reel/Frame 064810/0837 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2021
From: INCITEC PIVOT LIMITED
To: INCITEC FERTILIZERS PTY LIMITED
Reel/Frame 058394/0931 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2021
From: WALKER, CHARLES NORMAN; HOGAN, NICHOLAS; DURACK, ELLEN; KHALIL, ROYA; HUGHES, TIMOTHY
To: INCITEC PIVOT LIMITED
Reel/Frame 056003/0708 →
Priority Claims (2)
AU 2019902376 · Jul 4, 2019 · national
AU 2020900981 · Mar 31, 2020 · national
Continuity (2)
Continuation PCTAU2020050701 · Jul 3, 2020
Related Publication 20210147309A1 · May 20, 2021