IP Library › Granted Patent US 11,536,105
Granted Patent B2
US 11,536,105 · App. 17/141,417 · Granted Dec 27, 2022

Removal of downhole ferromagnetic disk

Inventors: Abdulrahman Al Ahmari (Juaymah, SA); Mohammed Al Dabbous (Qatif, SA)
E21B31/06E21B33/1208E21B37/00H01F1/057H01F1/12
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Quick Facts
Patent No.
US 11,536,105
App. No.
17/141,417
Granted
Dec 27, 2022
Kind
B2
Abstract

A ferromagnetic disk is removably installed in a wellbore. The disk can be installed in the wellbore during oil and gas well completion and production activities to maintain pressure within the wellbore and then can be dislodged. More specifically, a strong magnet is installed within a magnetic tool to dislodge and remove a ferromagnetic disk without breaking the disk. The strong magnet can be a neodymium magnet, electromagnet, or other types of strong magnets.

Claims (29)

1. A method of dislodging a ferromagnetic disk removably installed in a wellbore having a wellbore environment, the method comprising the steps of:

lowering a magnetic tool down the wellbore, the magnetic tool comprising a strong magnet operable to removably attach to the ferromagnetic disk with a magnetic force;

attaching the strong magnet to the ferromagnetic disk with the magnetic force, the ferromagnetic disk comprising a core and a coating, the core comprising iron and the coating comprising a protective coating shielding the core from exposure to the wellbore environment, the ferromagnetic disk operable to maintain a desired wellbore pressure within the wellbore during a wellbore operation; and

applying a force through the magnetic tool comprising the strong magnet, such that the force in combination with a wellbore pressure is operable to dislodge the ferromagnetic disk without breakage, the ferromagnetic disk being removably attached to the strong magnet, such that the desired wellbore pressure is no longer maintained by the ferromagnetic disk and the ferromagnetic disk is recoverable from the wellbore in an unruptured state.

2. The method of claim 1 , further comprising the step of removing the ferromagnetic disk from the wellbore with the magnetic tool.

3. The method of claim 1 , wherein the ferromagnetic disk is reusable in a plurality of wellbores.

4. The method of claim 1 , wherein the strong magnet is a neodymium magnet.

5. The method of claim 4 , wherein the neodymium magnet has a maximum energy product greater than 35 mega gauss oersteds.

6. The method of claim 1 , wherein the strong magnet is an electromagnet.

7. The method of claim 1 , further comprising the steps of:

removably attaching downhole debris to the magnetic tool, the downhole debris comprising a metal component attracted to the strong magnet; and

removing the downhole debris from the wellbore.

8. The method of claim 1 , wherein the strong magnet generates a magnetic field, and further comprising the steps of:

measuring a magnetic field strength of the magnetic field in a receiver, generating magnetic field data; and

correlating the magnetic field data to stress characteristics of a surrounding rock such that a single run of the magnetic tool is operable to provide dual functionality of dislodging the ferromagnetic disk and collecting the magnetic field data.

9. The method of claim 1 , wherein the ferromagnetic disk is removably installed in a disk sub.

10. The method of claim 1 , wherein the ferromagnetic disk is removably installed in a nipple installed within the wellbore.

11. A system for removing a ferromagnetic disk removably installed in a wellbore having a wellbore environment, the system comprising:

the ferromagnetic disk operable to maintain a desired wellbore pressure within the wellbore during a wellbore operation, the ferromagnetic disk comprising a core and a coating, the core comprising iron and the coating comprising a protective coating shielding the core from exposure to the wellbore environment;

a magnetic tool comprising a strong magnet, the magnetic tool attached to a surface link, wherein the strong magnet is operable to generate a magnetic force to attract the ferromagnetic disk without breaking the ferromagnetic disk; and

the surface link operable to raise and lower the magnetic tool in the wellbore, the surface link further operable to apply a force through the magnetic tool such that the force in combination with a wellbore pressure is operable to dislodge the ferromagnetic disk without breaking the ferromagnetic disk such that the desired wellbore pressure is no longer maintained by the ferromagnetic disk.

12. The system of claim 11 , wherein the strong magnet is an electromagnet, and further wherein the surface link supplies electricity to activate or deactivate the electromagnet.

13. The system of claim 11 , wherein the strong magnet generates a magnetic field, and further comprising a receiver operable to measure and interpret the magnetic field such that surrounding rock characteristics can be identified.

14. The system of claim 11 , wherein the strong magnet is a neodymium magnet.

15. The system of claim 14 , wherein the neodymium magnet has a maximum energy product of 42 mega gauss oersteds.

16. The system of claim 11 , wherein the strong magnet has a maximum energy product greater than 35 mega gauss oersteds.

17. The system of claim 11 , wherein the strong magnet has a pull force greater than a difference between a resulting downhole force and a resulting disk force, the resulting disk force a combination of forces operable to maintain the ferromagnetic disk in the wellbore.

18. The system of claim 11 , wherein the ferromagnetic disk is installed in a nipple in the wellbore.

19. The system of claim 11 , wherein the ferromagnetic disk comprises an embedded electronic sensor operable to measure a wellbore parameter.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE STATE/COUNTRY: UNITED STATES SHOULD BE STATE/COUNTRY: SAUDI ARABIA PREVIOUSLY RECORDED ON REEL 054811 FRAME 0463. ASSIGNOR(S) HEREBY CONFIRMS THE THE CORRECTIVE ASSIGNMENT TO CORRECT THE STATE/COUNTRY. SHOULD BE STATE/COUNTRY: SAUDI ARABIA. Recorded Nov 28, 2022
From: AL AHMARI, ABDULRAHMAN; AL DABBOUS, MOHAMMED
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 062004/0462 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 5, 2021
From: AL AHMARI, ABDULRAHMAN; AL DABBOUS, MOHAMMED
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 054811/0463 →
Continuity (1)
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