IP Library Granted Patent US 11,901,551
Granted Patent B2
US 11,901,551 · App. 17/141,652 · Granted Feb 13, 2024

Silicon based materials for and method of making and using same

Inventors: Mark N. Obrovac (Nova Scotia, CA); Leyi Zhao (Nova Scotia, CA); Vincent J. L. Chevrier (St. Paul, MN)
Assignee: SICONA BATTERY TECHNOLOGIES PTY LTD
H01M4/386H01M4/134H01M4/38H01M4/405H01M4/622H01M4/625H01M10/058H01M10/0525B82Y30/00H01M2004/021H01M2004/027
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Quick Facts
Patent No.
US 11,901,551
App. No.
17/141,652
Granted
Feb 13, 2024
Kind
B2
Abstract

An electrochemically active material includes silicon and a transition metal. At least 50 mole % of the transition metal is present in its elemental state, based on the total number of moles of transition metal elements present in the electrochemically active material. An electrochemically active material includes silicon and carbon. At least 50 mole % of the carbon is present in its elemental state, based on the total number of moles of carbon present in the electrochemically active material.

Claims (32)

1. An electrochemically active material comprising:

an electrochemically active phase comprising:

(i) elemental silicon;

(ii) carbon,

(iii) a transition metal; and

wherein at least 50 mole % of the carbon is present in its elemental state, based on the total number of moles of carbon present in the electrochemically active material; and

an electrochemically inactive phase, such that the electrochemically active phase and the electrochemically inactive phase share at least one common phase boundary, wherein the electrochemically inactive phase is in the form of or includes one or more electrochemically inactive chemical elements selected from the group consisting of transition metals, alkaline earth metals, rare earth metals, or combinations thereof; and

wherein prior to incorporation of the electrochemically active material into an electrochemical cell, the electrochemically active material bears on an exterior surface thereof a coating that comprises an alkali metal decomposition product.

2. The electrochemically active material according to claim 1 , wherein the alkali metal decomposition product comprises lithium carbonate.

3. The electrochemically active material according to claim 1 , wherein carbon is present in the electrochemically active material in an amount of between 10 mole % and 90 mole %, based on the total number of moles of all chemical elements present in the electrochemically active material.

4. The electrochemically active material according to claim 1 , wherein the electrochemically active material comprises a silicon alloy material.

5. An electrode composition comprising:

the electrochemically active material according to claim 1 ; and

a binder.

6. An electrode composition according to claim 5 , further comprising graphite.

7. A negative electrode comprising:

the electrode composition according to claim 5 ; and

a current collector.

8. An electrochemical cell comprising:

the negative electrode of claim 7 ;

a positive electrode comprising a positive electrode composition comprising lithium; and

an electrolyte comprising lithium.

9. An electronic device comprising the electrochemical cell according to claim 8 .

10. A method of making an electrochemical cell, the method comprising:

providing a positive electrode comprising a positive electrode composition comprising lithium;

providing a negative electrode according to claim 7 ;

providing an electrolyte comprising lithium; and

incorporating the positive electrode, negative electrode, and the electrolyte into an electrochemical cell.

11. A method of making an electrochemically active material according to claim 1 , the method comprising:

forming a lithium-silicon alloy with carbon to form a lithium-containing alloy; and

removing lithium from the lithium-containing alloy so as to give rise to an electrochemically active material according to claim 1 .

12. The method according to claim 11 , wherein removing the lithium from the lithium-containing alloy comprises exposing the lithium-containing alloy to an alcohol.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2023
From: GELION TECHNOLOGIES PTY LTD
To: SICONA BATTERY TECHNOLOGIES PTY LTD
Reel/Frame 065735/0578 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2023
From: JOHNSON MATTHEY PLC
To: GELION TECHNOLOGIES PTY LTD
Reel/Frame 064364/0858 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2022
From: OBROVAC, MARK N.; ZHAO, LEYI; CHEVRIER, VINCENT J.L.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 060022/0904 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2022
From: 3M INNOVATIVE PROPERTIES COMPANY
To: JOHNSON MATTHEY PUBLIC LIMITED COMPANY
Reel/Frame 060046/0233 →
Continuity (3)
Division 16066322
Provisional Application 62271368 · Dec 28, 2015
Related Publication 20210135208A1 · May 6, 2021