Turbocharger lubrication system for a two-stroke engine
A system for a vehicle has an oil supply, an engine oil pump comprising a plurality of ports and an engine coupled to the plurality of ports. A turbocharger is coupled to the engine. A turbocharger oil pump is coupled to the oil supply comprising a first port coupled to the turbocharger.
1. A system comprising:
an oil supply of oil disposed in an oil tank;
an engine oil pump disposed outside the oil tank dedicated to communicating the oil from the oil supply to the engine, said engine oil pump comprising a plurality of ports;
an engine coupled to the plurality of ports, said engine separate from the oil tank;
a turbocharger coupled to the engine; and
a turbocharger oil pump separate from the engine oil pump dedicated to communicating the oil in the oil tank to the turbocharger, said turbocharger oil pump submerged within the oil tank and coupled to the oil supply, said turbocharger oil pump comprising a first port communicating the oil from the oil supply to the turbocharger.
2. The system of claim 1 further comprising a controller controlling the turbocharger oil pump in response to an engine speed signal.
3. The system of claim 1 further comprising a controller coupled to a turbocharger boost pressure sensor generating a boost pressure signal, said controller controlling the turbocharger oil pump in response to the boost pressure signal.
4. The system of claim 1 further comprising a controller coupled to a turbocharger boost pressure sensor generating a boost pressure signal and an engine speed sensor generating an engine speed signal, said controller controlling the turbocharger oil pump in response to the boost pressure signal, and the engine speed signal.
5. The system of claim 1 further comprising a controller coupled to a turbocharger boost pressure sensor generating a boost pressure signal, an engine speed sensor generating an engine speed signal and a boost air temperature generating a boost air temperature signal, said controller controlling the turbocharger oil pump in response to the boost pressure signal, the boost air temperature signal and the engine speed signal.
6. The system of claim 5 wherein the controller determines an on time and a desired oil flow rate from the boost pressure signal, the engine speed signal and the boost air temperature signal.
7. The system of claim 1 wherein the first port is coupled to the turbocharger through a check valve.
8. The system of claim 7 wherein the check valve is disposed within a compressor housing of the turbocharger.
9. The system of claim 7 wherein the check valve is disposed at a bearing housing of the turbocharger.
10. The system of claim 1 wherein the turbocharger comprises a compressor housing, a turbine housing, and a bearing housing, said compressor housing comprising a first plurality of fastener receivers, said turbine housing comprising a second plurality of fastener receivers, and a plurality of fasteners directly respectively coupling the first plurality of fastener receivers directly with the second plurality of fastener receivers.
11. A system comprising:
an oil supply;
an engine oil pump comprising a plurality of ports;
an engine coupled to the plurality of ports;
a turbocharger coupled to the engine;
a turbocharger oil pump coupled to the oil supply comprising a first port coupled to the turbocharger; and
a controller coupled to a turbocharger boost pressure sensor generating a boost pressure signal, an engine speed sensor generating an engine speed signal and a boost air temperature generating a boost air temperature signal, said controller controlling the turbocharger oil pump in response to the boost pressure signal, the boost air temperature signal and the engine speed signal,
the controller determining an on time and a desired oil flow rate from the boost pressure signal, the engine speed signal and the boost air temperature signal;
the controller integrating the desired oil flow rate to determine a desired volume and controls the turbocharger oil pump in response to comparing the desired volume to a base volume.
12. A method of operating a turbocharger comprising:
communicating oil from an oil tank having an oil supply of oil to an engine from an engine oil pump located outside the oil tank dedicated to communicating the oil from the oil supply to the engine, said engine separate from the oil tank;
communicating oil from a turbocharger oil pump submerged within the oil tank of the oil supply, said turbocharger oil pump separate from the engine oil pump and dedicated to communicating the oil in the oil tank to the turbocharger; and
communicating oil to the turbocharger from the oil supply through a first port of the turbocharger oil pump.
13. The method of claim 12 further comprising controlling the turbocharger oil pump in response to engine speed or boost pressure, or both.
14. The method of claim 12 wherein communicating oil to the turbocharger comprises communicating oil to a bearing housing of the turbocharger through a check valve.
15. The method of claim 14 wherein communicating oil to the turbocharger comprises communicating oil to the bearing housing of the turbocharger through the check valve disposed within the bearing housing.
16. The method of claim 12 wherein communicating oil to the turbocharger comprises communicating oil to a compressor housing of the turbocharger.
17. The method of claim 12 further comprising generating a boost pressure signal and controlling the turbocharger oil pump in response to the boost pressure signal.
18. The method of claim 12 further comprising generating a boost pressure signal, generating an engine speed signal and generating a boost air temperature signal, controlling the turbocharger oil pump in response to the boost pressure signal, the boost air temperature signal and the engine speed signal.
19. The method of claim 12 further comprising generating a boost pressure signal, generating an engine speed signal and controlling the turbocharger oil pump in response to the boost pressure signal, and the engine speed signal.
20. The method of claim 19 further comprising determining an on time for turbocharger oil pump and a desired oil flow rate from the boost pressure signal and the engine speed signal.
21. A method of operating a turbocharger comprising:
communicating oil from an oil supply to an engine from an engine oil pump;
communicating oil from the oil supply to a turbocharger oil pump, said turbocharger oil pump separate from the engine oil pump; and
communicating oil to the turbocharger through a first port of the turbocharger oil pump;
generating a boost pressure signal;
generating an engine speed signal;
controlling the turbocharger oil pump in response to the boost pressure signal, and the engine speed signal;
determining an on time for turbocharger oil pump and a desired oil flow rate from the boost pressure signal and the engine speed signal; and
integrating the desired oil flow rate to determine a desired volume and controlling the turbocharger oil pump in response to comparing the desired volume to a base volume.
22. A turbocharger comprising:
a turbocharger housing comprising a compressor housing, a turbine housing, and a bearing portion disposed between the turbine housing and the compressor housing, said turbocharger housing comprising a shaft having a vertical axis of rotation, said compressor housing disposed above the turbine housing;
a compressor bearing disposed between the shaft and the bearing housing;
an inner bearing spacer and an outer bearing spacer;
a turbine bearing disposed between the shaft and the bearing housing;
a squeeze film damper disposed between the bearing housing and the outer bearing spacer;
an oil feed disposed within the turbocharger housing; and
oil path fluidically coupled to the oil feed communicating oil to the compressor housing, the turbine bearing and the squeeze film damper, said oil path fluidically coupled oil from the compressor bearing to the turbine bearing.
23. The turbocharger recited in claim 22 wherein the oil feed is disposed through the compressor housing.
24. The turbocharger of claim 23 further comprising a check valve coupled to the compressor housing.
25. The turbocharger recited in claim 22 wherein the oil feed is disposed through the bearing housing.
26. The turbocharger recited in claim 25 further comprising a check valve coupled to the bearing housing.
27. The turbocharger recited in claim 25 wherein a first portion of the oil path is disposed through the bearing housing from the oil feed to a first chamber above the compressor bearing.
28. The turbocharger recited in claim 27 wherein a second portion of the oil path is disposed through the bearing housing to the squeeze film damper.
29. The turbocharger recited in claim 25 wherein a first portion of the oil path is disposed through the bearing housing from the oil feed to the squeeze film damper and a second portion of the oil path is disposed from the squeeze film damper to a first chamber above the compressor bearing and a third portion of the oil path extends from the squeeze film damper to the turbine bearing.
30. The turbocharger recited in claim 22 wherein a first portion of the oil path is disposed through the bearing housing from the oil feed to the squeeze film damper and a second portion of the oil path is disposed from the squeeze film damper to below the compressor bearing and a third portion of the oil path extends from the squeeze film damper to the turbine bearing.
31. The turbocharger recited in claim 22 further comprising a heat shield disposed between the turbine bearing and a turbine impeller, said heat shield comprising an opening draining oil toward the turbine impeller.
32. The turbocharger recited in claim 31 wherein the turbine impeller comprises a radial extension directing oil from the bearing axially outward toward the heat shield.