IP Library › Granted Patent US 12,023,787
Granted Patent B2
US 12,023,787 · App. 17/145,965 · Granted Jul 2, 2024

Electric powered work machine, job-site electrical system, and method of diagnosing electric powered work machine

Inventors: Yoshitaka Ichikawa (Anjo, JP); Takuya Kusakawa (Anjo, JP)
Assignee: MAKITA CORPORATION
B25B23/1475B25B21/02B25F5/00H02P29/024
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Quick Facts
Patent No.
US 12,023,787
App. No.
17/145,965
Granted
Jul 2, 2024
Kind
B2
Abstract

An electric powered work machine in one aspect of the present disclosure includes a motor, a tool driver, a command receiver, a diagnosis circuit, and a result transmitter. The diagnosis circuit executes a failure diagnosis of the electric powered work machine in response to the command receiver receiving a diagnosis command signal from a diagnosis device. The result transmitter transmits a diagnosis result signal to the diagnosis device. The diagnosis result signal indicates a result of the failure diagnosis that is executed by the diagnosis circuit.

Claims (80)

1. An electric powered work machine comprising:

a motor configured to generate a rotating force;

a tool driver configured to receive the rotating force to thereby drive a tool;

a battery communication processor configured to communicate with a battery pack;

an external device connector (i) configured to be interchangeably connected to a diagnosis device and the battery pack and (ii) including:

a first electrical contact configured to receive an electric power supplied to the motor from the battery pack in response to the external device connector being connected to the battery pack,

a second electrical contact (i) distinct from the first electrical contact and (ii) configured to establish a first transmission path between the battery communication processor and the battery pack in response to the external device connector being connected to the battery pack, and

a third electrical contact (i) distinct from both of the first electrical contact and the second electrical contact and (ii) configured to establish a second transmission path between the battery communication processor and the battery pack in response to the external device connector being connected to the battery pack, the second transmission path being distinct from the first transmission path;

a command receiver configured to receive a diagnosis command signal from the diagnosis device connected to the external device connector;

a diagnosis circuit configured to execute a failure diagnosis of the electric powered work machine in response to the command receiver receiving the diagnosis command signal; and

a result transmitter configured to transmit a diagnosis result signal to the diagnosis device connected to the external device connector, the diagnosis result signal indicating a result of the failure diagnosis that is executed by the diagnosis circuit.

2. The electric powered work machine according to claim 1 , further comprising:

a motor driving circuit configured to supply an electric current to the motor, a motor current detector configured to detect a magnitude of the electric current that flows through the motor, and/or

a rotational position detector configured to detect a rotational position of the motor,

wherein the diagnosis circuit is configured to diagnose the motor driving circuit, the motor current detector, and/or the rotational position detector in the failure diagnosis.

3. The electric powered work machine according to claim 2 , wherein the diagnosis circuit is configured to:

in the failure diagnosis,

diagnose the motor driving circuit,

diagnose the motor current detector after completion of diagnosing the motor driving circuit, and

diagnose the rotational position detector after completion of diagnosing the motor current detector.

4. The electric powered work machine according to claim 2 , wherein the motor driving circuit includes switching devices, the switching devices each being configured to conduct or interrupt the electric current to the motor, and wherein the diagnosis circuit is configured, in the failure diagnosis, (i) to turn ON the switching devices at least one by one alternately and (ii) to diagnose the motor driving circuit based on the magnitude of the electric current that is detected by the motor current detector.

5. The electric powered work machine according to claim 2 , wherein the diagnosis circuit is configured, in the failure diagnosis, (i) to supply the electric current to the motor via the motor driving circuit and (ii) to diagnose the motor current detector based on the magnitude of the electric current that is detected by the motor current detector.

6. The electric powered work machine according to claim 2 , wherein the diagnosis circuit is configured, in the failure diagnosis, (i) to rotate the motor at a specified rotational speed and (ii) to diagnose the rotational position detector based on the rotational position that is detected by the rotational position detector.

7. The electric powered work machine according to claim 2 ,

wherein the motor driving circuit includes a full-bridge circuit including:

a first arm including a first high-side switch and a first low-side switch, and

a second arm including a second high-side switch and a second low-side switch, and

wherein the diagnosis circuit is configured to turn ON the first high-side switch and the second low-side switch in the failure diagnosis.

8. The electric powered work machine according to claim 7 ,

wherein the diagnosis circuit is configured to, in the failure diagnosis, (i) turn OFF the first high-side switch and the second low-side switch and (ii) then subsequently turn ON the first low-side switch and the second high-side switch.

9. The electric powered work machine according to claim 1 ,

wherein the second electrical contact is (i) connected to the command receiver and (ii) configured to receive the diagnosis command signal from the diagnosis device connected to the external device connector, and

wherein the third electrical contact is (i) connected to the result transmitter and (ii) configured to receive the diagnosis result signal from the result transmitter.

10. The electric powered work machine according to claim 1 , further comprising:

a diagnosis device connector configured to be connected to the diagnosis device;

a first transmission path configured to transmit the diagnosis command signal from the diagnosis device connector to the command receiver; and

a second transmission path configured to transmit the diagnosis result signal from the result transmitter to the diagnosis device connector.

11. The electric powered work machine according to claim 1 , further comprising:

a battery pack connector configured to be connected a battery pack, the battery pack having an electric power to be supplied to the motor;

a diagnosis device connector configured to be connected to the diagnosis device;

a first transmission path configured to transmit the diagnosis command signal from the diagnosis device connector to the command receiver; and

a second transmission path configured to transmit the diagnosis result signal from the result transmitter to the diagnosis device connector.

12. The electric powered work machine according to claim 1 , further comprising a wireless communicator configured to perform a wireless communication with the diagnosis device,

wherein the command receiver is configured to receive the diagnosis command signal from the diagnosis device via the wireless communicator, and

wherein the result transmitter is configured to transmit the diagnosis result signal to the diagnosis device via the wireless communicator.

13. The electric powered work machine according to claim 1 ,

wherein the first transmission path is configured to transmit a first signal from the battery communication processor to the battery pack, and

wherein the second transmission path is configured to transmit a second signal from the battery pack to the battery communication processor.

14. An electric powered work machine comprising:

a motor configured to generate a rotating force;

a tool driver configured to receive the rotating force to thereby drive a tool;

a command receiver configured to receive a diagnosis command signal from a diagnosis device;

a diagnosis circuit configured to execute a failure diagnosis of the electric powered work machine in response to the command receiver receiving the diagnosis command signal; and

a result transmitter configured to transmit a diagnosis result signal to the diagnosis device, the diagnosis result signal indicating a result of the failure diagnosis that is executed by the diagnosis circuit,

the electric powered work machine further comprising:

a voltage detector configured to detect a voltage of a battery that supplies an electric power to the motor;

a display configured to provide information relating to the electric powered work machine; and/or

a manipulation switch configured to be manipulated by a user of the electric powered work machine,

wherein the diagnosis circuit is configured to diagnose the voltage detector, the display, and/or the manipulation switch in the failure diagnosis,

wherein the display includes LEDs, and

wherein the diagnosis circuit is configured, in the failure diagnosis, (i) to drive the LEDs so that the display is placed in a specified display state and (ii) to diagnose the display based on a magnitude of an electric current that flows through the LEDs.

15. The electric powered work machine according to claim 14 , wherein the specified display state corresponds to all the LEDs being turned on or being turned off.

16. A job-site electrical system, comprising:

an electric powered work machine including:

a motor configured to generate a rotating force;

a tool driver configured to receive the rotating force to thereby drive a tool;

a battery communication processor configured to communicate with a battery pack;

an external device connector (i) configured to be interchangeably connected to a diagnosis device and the battery pack and (ii) including:

a first electrical contact configured to receive an electric power supplied to the motor from the battery pack in response to the external device connector being connected to the battery pack,

a second electrical contact (i) distinct from the first electrical contact and (ii) configured to establish a first transmission path between the battery communication processor and the battery pack in response to the external device connector being connected to the battery pack, and

a third electrical contact (i) distinct from both of the first electrical contact and the second electrical contact and (ii) configured to establish a second transmission path between the battery communication processor and the battery pack in response to the external device connector being connected to the battery pack, the second transmission path being distinct from the first transmission path;

a command receiver configured to receive a diagnosis command signal from the diagnosis device connected to the external device connector;

a diagnosis circuit configured to execute a failure diagnosis of the electric powered work machine in response to the command receiver receiving the diagnosis command signal; and

a result transmitter configured to transmit a diagnosis result signal to the diagnosis device connected to the external device connector, the diagnosis result signal indicating a result of the failure diagnosis that is executed by the diagnosis circuit; and

the diagnosis device configured (i) to transmit the diagnosis command signal to the electric powered work machine and (ii) to receive the diagnosis result signal from the electric powered work machine.

17. A method of diagnosing an electric powered work machine, the method comprising:

connecting a diagnosis device in place of a battery pack to an external device connector of the electric powered work machine, the external device connector being configured (i) to be shared between the diagnosis device and the battery pack, and (ii) to be interchangeably connected to the diagnosis device and the battery pack;

transmitting a diagnosis command signal from the diagnosis device to the electric powered work machine;

executing a failure diagnosis of the electric powered work machine by the electric powered work machine in response to the electric powered work machine receiving the diagnosis command signal; and

transmitting a diagnosis result signal from the electric powered work machine to the diagnosis device, the diagnosis result signal indicating a result of the failure diagnosis.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2021
From: ICHIKAWA, YOSHITAKA; KUSAKAWA, TAKUYA
To: MAKITA CORPORATION
Reel/Frame 054880/0032 →
Priority Claims (1)
JP 2020-004474 · Jan 15, 2020 · national
Continuity (1)
Related Publication 20210213593A1 · Jul 15, 2021