IP Library Granted Patent US 11,808,532
Granted Patent B2
US 11,808,532 · App. 17/153,171 · Granted Nov 7, 2023

Highly corrosion-resistant copper tube

Inventors: Kozo Kawano (Nagoya, JP); Shinobu Suzuki (Nagoya, JP)
Assignee: NJT Copper Tube Corporation
F28F21/085C22C9/00F28F1/00F28F19/00
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Quick Facts
Patent No.
US 11,808,532
App. No.
17/153,171
Granted
Nov 7, 2023
Kind
B2
Abstract

Use of a heat transfer tube in a damp environment in air-conditioning equipment and exposed to corrosive action caused by a corrosive medium comprising at least one lower carboxylic acid, the heat transfer tube a copper tube comprising 0.10-1.0% by weight of P and the balance consisting of Cu and inevitable impurities. The corrosive action progresses in the form of an ants' nest from an outer surface of the heat transfer tube in a direction of its wall thickness, wherein. Also, use of a copper tube comprising 0.10-1.0% by weight of P and the balance consisting of Cu and inevitable impurities for improving corrosion-resistance against ant nest corrosion caused by a corrosive medium consisting of a lower carboxylic acid in a damp environment, method of inhibiting ants' nest corrosion in a heat transfer tube, and a method of positioning a tube in an air conditioning apparatus or a refrigeration apparatus.

Claims (27)

1. A method for suppressing ants' nest corrosion, comprising:

producing a heat transfer tube, wherein the heat transfer tube consists of copper, phosphorous, and inevitable impurities comprising at least one of Fe, Pb, and Sn, the inevitable impurities being contained in an amount of not higher than 0.05% by weight in total, and the producing of the heat transfer tube includes adding the phosphorous so as to be 0.19-1.0% by weight in total to suppress the ants' nest corrosion,

positioning the heat transfer tube in air-conditioning equipment and operating the air-conditioning equipment, whereby the heat transfer tube is exposed to a corrosive action caused by a corrosive medium comprising at least one lower carboxylic acid, in which said corrosive action progresses in the form of said ants' nest corrosion from an outer surface of the heat transfer tube in a direction of its wall thickness.

2. The method as recited in claim 1 , wherein the heat transfer tube contains not lower than 0.8% by weight of the phosphorous.

3. The method as recited in claim 1 , wherein the heat transfer tube contains not lower than 0.5% by weight of the phosphorous.

4. The method as recited in claim 1 , wherein the heat transfer tube contains not lower than 0.3-1.0% by weight of the phosphorous.

5. The method as recited in claim 1 , wherein the operating of said air conditioning equipment is such that heat is transferred through said heat transfer tube.

6. The method as recited in claim 1 , wherein the corrosion progresses in a direction extending along a surface of the heat transfer tube.

7. The method as recited in claim 1 , wherein the producing of the heat transfer tube includes casting an ingot or a billet, and extruding and drawing the ingot or the billet.

8. The method as recited in claim 1 , wherein the heat transfer tube contains 0.40% by weight of the phosphorous.

9. The method as recited in claim 1 , wherein the heat transfer tube contains 1.00% by weight of the phosphorous.

10. A method for suppressing ants' nest corrosion comprising subjecting a copper tube having a composition consisting of copper, 0.19-1.0% by weight of phosphorous, and inevitable impurities comprising at least one of Fe, Pb and Sn, to a corrosive medium comprising a lower carboxylic acid, the inevitable impurities being contained in an amount of not higher than 0.05% by weight in total, said composition of the copper tube providing corrosion-resistance against ants' nest corrosion caused by said corrosive medium.

11. The method as recited in claim 10 , wherein the heat transfer tube contains not lower than 0.8% by weight of the phosphorous.

12. The method as recited in claim 10 , wherein the heat transfer tube contains not lower than 0.5% by weight of the phosphorous.

13. The method as recited in claim 10 , wherein the heat transfer tube contains not lower than 0.3-1.0% by weight of the phosphorous.

14. The method as recited in claim 10 , further comprising positioning the heat transfer tube in air conditioning equipment and operating said air conditioning equipment such that heat is transferred through said heat transfer tube.

15. The method as recited in claim 10 , wherein corrosion progresses in a direction extending along a surface of the heat transfer tube.

16. The method as recited in claim 10 , wherein the heat transfer tube was produced by casting an ingot or a billet, and extruding and drawing the ingot or the billet.

17. A method of inhibiting ants' nest corrosion in a heat transfer tube, the method comprising:

forming a tube having a composition consisting of copper, 0.19-1.0% by weight of phosphorous, and inevitable impurities comprising at least one of Fe, Pb and Sn, the inevitable impurities being contained in an amount of not higher than 0.05% by weight in total;

positioning the tube in an air conditioning apparatus or a refrigeration apparatus; and

subjecting the tube to a corrosive environment comprising at least one lower carboxylic acid.

18. A method, comprising:

forming a heat transfer tube, wherein the heat transfer tube consists of copper, phosphorous, and inevitable impurities comprising at least one of Fe, Pb, and Sn, the inevitable impurities being contained in an amount of not higher than 0.05% by weight in total, and the producing of said heat transfer tube includes adding the phosphorous so as to be 0.19-1.0% by weight in total to suppress ants' nest corrosion,

positioning said heat transfer tube in an air conditioning apparatus or a refrigeration apparatus;

operating said air conditioning apparatus or refrigeration apparatus such that heat is transferred through said tube; and

exposing said tube to a corrosive medium in said air-conditioning apparatus or said refrigeration apparatus, in which said corrosive medium generates ants' nest corrosion that progresses from a surface of said tube.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE CITY OF THE ASSIGNEE'S ADDRESS PREVIOUSLY RECORDED AT REEL: 055019 FRAME: 0167. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Feb 1, 2021
From: UACJ COPPER TUBE CORPORATION
To: NJT COPPER TUBE CORPORATION
Reel/Frame 055644/0971 →
CHANGE OF NAME Recorded Jan 25, 2021
From: UACJ COPPER TUBE CORPORATION
To: NJT COPPER TUBE CORPORATION
Reel/Frame 055019/0167 →
MERGER Recorded Jan 25, 2021
From: TOYOKAWA HOLDINGS INC.
To: NJT COPPER TUBE CORPORATION
Reel/Frame 055019/0420 →
Priority Claims (1)
JP 2013-055963 · Mar 19, 2013 · national
Continuity (4)
Continuation 16129209 · Sep 12, 2018
Division 14849955 · Sep 10, 2015
Continuation PCTJP2014052418 · Feb 3, 2014
Related Publication 20210140727A1 · May 13, 2021