IP Library Granted Patent US 11,600,856
Granted Patent B2
US 11,600,856 · App. 17/153,607 · Granted Mar 7, 2023

Solution-assisted densification of NaSICON ceramics

Inventors: Jonathan Anton Bock (Albuquerque, NM); Erik David Spoerke (Albuquerque, NM); Harlan James Brown-Shaklee (Albbuquerque, NM); Leo J. Small (Albuquerque, NM)
Assignee: National Technology & Engineering Solutions of Sandia, LLC
H01M10/0562C04B35/447C04B35/6264C04B35/645H01M10/054C04B2235/447H01M2300/0068H01M2300/0091
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Quick Facts
Patent No.
US 11,600,856
App. No.
17/153,607
Granted
Mar 7, 2023
Kind
B2
Abstract

A sodium-ion conducting NaSICON ceramic can be densified via the addition of a solvent to a NaSICON powder and subsequent pressing under high pressure and mild heat. Densification to ˜90% relative density can be achieved, providing a path toward low-temperature fabrication of Na-ion conductors.

Claims (9)

1. A method for fabricating dense NaSICON ceramic, comprising:

providing a powder of NaSICON particles,

adding a NaOH solvent to the powder to at least partially dissolve the NaSICON particles in the added NaOH solvent to provide a dissolved solution, and

applying a sintering pressure and a sintering temperature to the dissolved solution sufficient to reprecipitate NaSICON particles and form a dense NaSICON ceramic.

2. The method of claim 1 , wherein the sintering temperature is less than 300° C.

3. The method of claim 1 , wherein the sintering temperature is less than 200° C.

4. The method of claim 1 , wherein the NaSICON ceramic comprises Na 1+x Zr 2 Si x P 3−x O 12 , 0≤x≤3.

5. The method of claim 4 , wherein the NaSICON ceramic comprises NaZr 2 P 3 O 12 or Na 3 Zr 2 Si 2 PO 12 .

6. The method of claim 1 , wherein the pH of the NaOH solvent is greater than 13.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2021
From: BOCK, JONATHAN ANTON; SPOERKE, ERIK DAVID; BROWN-SHAKLEE, HARLAN JAMES; SMALL, LEO J.
To: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
Reel/Frame 055751/0147 →
CONFIRMATORY LICENSE Recorded Mar 3, 2021
From: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 055481/0657 →
Continuity (2)
Provisional Application 62963980 · Jan 21, 2020
Related Publication 20210320321A1 · Oct 14, 2021