IP Library Granted Patent US 12,082,856
Granted Patent B2
US 12,082,856 · App. 17/153,670 · Granted Sep 10, 2024

Spinal deformity correction

Inventors: Michael Di Lauro (Vista, CA); Nicholas M. Cordaro (Vista, CA); Raymund Woo (Vista, CA); Devin Mathios (Vista, CA)
Assignee: SeaSpine, Inc.
A61B17/708A61B17/70A61B17/7011A61B17/7032A61B17/7035A61B17/7038A61B17/7083A61B17/8605A61B17/8615A61B17/8665A61B17/8685A61B90/94A61B17/7037A61B2090/037A61B2090/061
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Quick Facts
Patent No.
US 12,082,856
App. No.
17/153,670
Granted
Sep 10, 2024
Kind
B2
Abstract

A spinal alignment system can include a rod and a plurality of uniplanar screw assemblies that include a screw, a cap, and a housing. The screw and cap can be configured such that the relative angular displacement between the screw and the cap is limited to a first limit angle in a first plane and to a second limit angle in a second plane that is perpendicular to the first plane, the second limit angle being larger than the first limit angle. The housing can be coupled to the cap and configured to maintain the cap in proximity with the head of the screw. The housing can have two elongated elements forming a U-shaped saddle. The alignment system can also include a plurality of locking cap assemblies that capture the rod within the U-shaped saddle and are tightened to fixedly couple the rod to the respective uniplanar screw assemblies.

Claims (40)

1. A method of en-bloc correction of spinal deformity of a patient, the method comprising the steps of:

attaching a plurality of first screw assemblies each comprising a housing having two elongated elements forming a U-shaped saddle wherein at least one elongated element comprises threads on a portion of the surface facing the other elongated element, a screw comprising a head and a threaded portion, and a cap configured to engage the head of the screw such that when the cap is engaged with the screw, the relative angular displacement between the threaded portion and the cap is limited to a first limit angle in a first plane and to a second limit angle in a second plane that is perpendicular to the first plane, the second limit angle being larger than the first limit angle, to a plurality of spinal vertebrae of the patient;

placing a first rod transversely across the U-shaped saddles of a portion of the first screw assemblies;

placing a plurality of locking screw assemblies having a sliding element configured to fit around both elongated elements and slide along the elongated elements and a threaded element disposed within the sliding element and configured to engage the threads of the at least one elongated element over the respective U-shaped saddles of the housings so as to capture the first rod within the U-shaped saddles of the housings;

actuating the threaded element of the locking screw assemblies to displace the first rod along the respective U-shaped saddles until the first rod is in contact with a bottom of the U-shaped saddle; and

tightening the threaded element of the locking screw assemblies to fixedly couple the respective first screw assemblies to the first rod.

2. The method of claim 1 , further comprising the steps of:

coupling a plurality of derotation tubes to the housings of respective first screw assemblies; and

inserting and actuating a plurality of retaining posts to secure the respective derotation tubes to the respective housings.

3. The method of claim 2 , further comprising the step of installing at least one first retaining clip to engage a row of the derotation tubes to resist displacement of the derotation tubes with respect to each other.

4. The method of claim 3 , further comprising the step of installing a plurality of second retaining clips to engage a plurality of rows of derotation tubes and resist displacement of the rows with respect to each other.

5. The method of claim 2 , further comprising the step of attaching at least one handle to at least one derotation tube.

6. The method of claim 1 , further comprising the steps of:

attaching a plurality of second screw assemblies each comprising a housing having a U-shaped saddle, a second screw comprising a head and a threaded portion that lies in both a third plane and a fourth plane that is perpendicular to the third plane, and a second cap configured to engage the head of the second screw such that when the second cap is engaged with the second screw, the relative angular displacement between the threaded portion of the second screw and the second cap is at least limited to a third limit angle in both the third and fourth planes, to a plurality of spinal vertebrae of the patient;

placing a second rod transversely across the U-shaped saddles of the housings of the second screw assemblies;

placing a plurality of locking screw assemblies over the respective U-shaped saddles of the housings of the second screw assemblies so as to capture the second rod within the U-shaped saddles of the housings;

actuating the threaded element of the locking screw assemblies to displace the second rod along the respective U-shaped saddles of the housings of the second screw assemblies until the second rod is in contact with a bottom of the U-shaped saddles of the second screw assemblies; and

tightening the threaded element of the locking screw assemblies to fixedly couple the respective second screw assemblies to the second rod.

7. The method of claim 6 , further comprising the steps of:

coupling a plurality of restraint sleeves to the housings of respective second screw assemblies; and

actuating a plurality of restraint shafts to respectively engage a pocket on the head of the second screws thereby aligning the threaded portion of the second screws with the respective restraint shaft and secure the respective restraint sleeves to the respective housings.

8. The method of claim 7 , further comprising the step of installing at least one third retaining clip to engage a row of the restraint sleeves.

9. The method of claim 8 , further comprising the step of installing a plurality of fourth retaining clips to engage a row of restraint sleeves with a row of derotation tubes, forming a cluster.

10. The method of claim 9 , further comprising the steps of;

manipulating the cluster to at least partially align the spinal vertebrae of the patient;

removing at least one of the second, fourth, and third retaining clips;

removing the restraint shafts and the restraint sleeves from the plurality of second screw assemblies; and

adjusting the relative angular displacement of the housings of the second screw assemblies relative to the respective threaded portions of the second screw assemblies such that the U-shaped saddles of the housings are aligned to accept the second rod.

11. A method of en-bloc correction of spinal deformity of a patient, the method comprising the steps of:

attaching a plurality of polyaxial screw assemblies each comprising a housing having two elongated elements forming a U-shaped saddle wherein at least one elongated clement comprises threads on a portion of the surface facing the other elongated element, a polyaxial screw comprising a head and a threaded portion that lies in both a first plane and a second plane that is perpendicular to the first plane, and a polyaxial cap configured to engage the head of the polyaxial screw such that when the polyaxial cap is engaged with the polyaxial screw, the relative angular displacement between the threaded portion of the polyaxial screw and the polyaxial cap is at least limited to a first limit angle in both the first and second planes, to a plurality of spinal vertebrae of the patient;

placing a rod transversely across the U-shaped saddles of the housings of the polyaxial screw assemblies;

placing a plurality of locking screw assemblies having a sliding element configured to fit around both elongated elements and slide along the elongated elements and a threaded element disposed within the sliding element and configured to engage the threads of the at least one elongated element over the respective U-shaped saddles of the housings of the polyaxial screw assemblies so as to capture the rod within the U-shaped saddles of the housings;

coupling a plurality of restraint sleeves to the housings of respective polyaxial screw assemblies;

actuating a plurality of restraint shafts to respectively engage a pocket on the head of the polyaxial screws thereby aligning the threaded portion of the polyaxial screws with the respective restraint shaft and secure the respective restraint sleeves to the respective housings; actuating the threaded elements of the locking screw assemblies to displace the rod along the respective U-shaped saddles of the housings of the polyaxial screw assemblies until the rod is in contact with a bottom of the U-shaped saddles of the polyaxial screw assemblies; and

tightening the threaded elements of the locking screw assemblies to fixedly couple the respective polyaxial screw assemblies to the rod.

12. The method of claim 11 , further comprising the step of installing at least one third retaining clip to engage a row of the restraint sleeves.

13. The method of claim 11 , wherein at least one polyaxial screw assembly is replaced by a uniplanar screw assembly comprising:

a uniplanar screw comprising a head and a threaded portion that lies in both a second plane and a third plane that is perpendicular to the second plane;

a uniplanar cap configured to engage the head of the uniplanar screw such that when the uniplanar cap is engaged with the uniplanar screw, the relative angular displacement between the threaded portion and the uniplanar cap is limited to a second limit angle in the third plane and to a third limit angle in the fourth plane, the third limit angle being larger than the second limit angle; and

the housing of the polyaxial screw assembly.

Assignments (13)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2025
From: SEASPINE LLC
To: ORTHOFIX MEDICAL INC.
Reel/Frame 073931/0214 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2025
From: ORTHOFIX MEDICAL INC.
To: SEASPINE ORTHOPEDICS CORPORATION
Reel/Frame 073931/0145 →
CHANGE OF NAME Recorded Oct 8, 2025
From: SEASPINE, INC.
To: SEASPINE LLC
Reel/Frame 073052/0150 →
RELEASE OF SECURITY INTEREST Recorded Nov 12, 2024
From: BLUE TORCH FINANCE LLC
To: ISOTIS ORTHOBIOLOGICS, INC.; ORTHOFIX US, LLC; SEASPINE, INC.; SEASPINE ORTHOPEDICS CORPORATION; SPINAL KINETICS LLC; THEKEN SPINE, LLC
Reel/Frame 069358/0110 →
SECURITY INTEREST Recorded Nov 8, 2024
From: ORTHOFIX MEDICAL INC.; ORTHOFIX US LLC; SPINAL KINETICS LLC; SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC
To: OXFORD FINANCE LLC, AS AGENT
Reel/Frame 069332/0761 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2024
From: JPMORGAN CHASE BANK, N.A.
To: SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC
Reel/Frame 069323/0561 →
SECURITY INTEREST Recorded Jan 10, 2024
From: SEASPINE, INC.
To: BLUE TORCH FINANCE LLC, AS COLLATERAL AGENT
Reel/Frame 066257/0718 →
SECURITY INTEREST Recorded Feb 21, 2023
From: SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE ASSISTANT
Reel/Frame 062819/0650 →
RELEASE OF SECURITY INTEREST Recorded Jan 9, 2023
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: SEASPINE HOLDINGS CORPORATION; SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS, INC.; SEASPINE SALES LLC; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC; SEASPINE ORTHOPEDICS INTERMEDIATECO, INC.; 7D SURGICAL USA INC.
Reel/Frame 062336/0593 →
SECOND AMENDMENT TO PATENT SECURITY AGREEMENT Recorded Jul 18, 2022
From: SEASPINE HOLDINGS CORPORATION; SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS, INC.; SEASPINE SALES LLC; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC; SEASPINE ORTHOPEDICS INTERMEDIATECO, INC.; 7D SURGICAL USA INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 060715/0395 →
SECURITY INTEREST Recorded Oct 27, 2021
From: SEASPINE HOLDINGS CORPORATION; SEASPINE ORTHOPEDICS CORPORATION; SEASPINE, INC.; ISOTIS, INC.; SEASPINE SALES LLC; ISOTIS ORTHOBIOLOGICS, INC.; THEKEN SPINE, LLC; SEASPINE ORTHOPEDICS INTERMEDIATECO, INC.; 7D SURGICAL USA INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 057941/0609 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 3, 2021
From: DI LAURO, MICHAEL; CORDARO, NICHOLAS M.; WOO, RAYMUND; MATHIOS, DEVIN
To: SEASPINE, INC.
Reel/Frame 055123/0020 →
ASSIGNEE CHANGE OF ADDRESS Recorded Feb 3, 2021
From: SEASPINE, INC.
To: SEASPINE, INC.
Reel/Frame 055207/0938 →
Continuity (5)
Division 15960228 · Apr 23, 2018
Continuation 14860467 · Sep 21, 2015
Continuation 13639846
Provisional Application 61321250 · Apr 6, 2010
Related Publication 20210137566A1 · May 13, 2021