IP Library Granted Patent US 12,191,053
Granted Patent B2
US 12,191,053 · App. 17/156,110 · Granted Jan 7, 2025

Ground cable with visual indicator

Inventor: Jeffrey Thomas Jordan (Franklin, TN)
Assignee: Copperweld Bimetallics LLC
H01B5/002G01R31/52H01B5/08
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Quick Facts
Patent No.
US 12,191,053
App. No.
17/156,110
Granted
Jan 7, 2025
Kind
B2
Abstract

A ground cable may comprise a plurality of strands. Inner core strands of the cable may be surrounded by an adjacent outermost layer or wrap of outer wrap strands. The outer wrap of strands may comprise at least one indicator strand, which may comprise an indicator finish on a portion of its surface. A characteristic of the indicator finish may change when exposed to a current level that exceeds an electrical fault threshold.

Claims (27)

1. A ground cable for use in a power distribution network, comprising:

a core strand;

an indicator strand positioned adjacent to the core strand, wherein an observable change in a characteristic of the indicator strand occurs when a current carried by the ground cable exceeds a fault threshold; and

a jacketed strand positioned adjacent to the core strand,

wherein the jacketed strand comprises a jacket disposed around a core of the jacketed strand, wherein a portion of the jacket is visible to a user observing the ground cable, and wherein the portion of the jacket undergoes at least a partial melting when the current carried by the ground cable exceeds the fault threshold, and wherein the jacketed strand comprises at least one conductive layer positioned between a core of the jacketed strand and the jacket of the jacketed strand.

2. The ground cable of claim 1 , wherein the indicator strand comprises an indicator finish and wherein an outermost surface area of the ground cable comprises a portion of an outermost surface of the jacketed strand.

3. The ground cable of claim 2 , wherein the observable change comprises sublimation of a portion of the indicator finish.

4. The ground cable of claim 2 , wherein the indicator finish comprises a metal.

5. The ground cable of claim 4 , wherein the metal is tin.

6. The ground cable of claim 1 , wherein a copper sheath is positioned adjacent to a surface of the core strand.

7. The ground cable of claim 1 , wherein the characteristic comprises a color of the indicator strand.

8. The ground cable of claim 1 , wherein the fault threshold is less than a failure threshold of the ground cable.

9. The ground cable of claim 1 , wherein the jacket comprises a plastic material.

10. The ground cable of claim 1 , wherein a diameter of the core of the jacketed strand is less than a diameter of a core of the indicator strand.

11. The ground cable of claim 1 , wherein the jacket comprises an ultra-violet light resistant material.

12. The ground cable of claim 1 , wherein the jacket has a material selected based on a desired melting point, and wherein the desired melting point is selected based on a desired percentage of a full fault current of the ground cable at which the jacket material will melt.

13. A method for detecting faults in a ground cable for use in a power distribution network, comprising:

providing a core strand;

positioning an indicator strand adjacent to the core strand, wherein an observable change in a characteristic of the indicator strand occurs when a current carried by the ground cable exceeds a fault threshold; and

positioning a jacketed strand adjacent to the core strand, wherein the jacketed strand comprises a jacket disposed around a core of the jacketed strand, wherein a portion of the jacket is visible to a user observing the ground cable, and wherein the portion of the jacket undergoes at least a partial melting when the current carried by the ground cable exceeds the fault threshold, and wherein the jacketed strand comprises at least one conductive layer positioned between a core of the jacketed strand and the jacket of the jacketed strand.

14. The method of claim 13 , wherein the indicator strand comprises an indicator finish and wherein an outermost surface area of the ground cable comprises a portion of an outermost surface of the jacketed strand.

15. The method of claim 14 , wherein the observable change comprises sublimation of a portion of the indicator finish.

16. The method of claim 14 , wherein the indicator finish comprises a metal.

17. The method of claim 16 , wherein the metal is tin.

18. The method of claim 13 , wherein a copper sheath is positioned adjacent to a surface of the core strand.

19. The method of claim 13 , wherein the characteristic comprises a color of the indicator strand.

20. The method of claim 13 , wherein the fault threshold is less than a failure threshold of the ground cable.

Assignments (2)
SECURITY AGREEMENT Recorded Sep 5, 2025
From: COPPERWELD BIMETALLICS LLC; COPPERWELD GROUP, INC.
To: ELDRIDGE CORPORATE FUNDING LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 072814/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2021
From: JORDAN, JEFFREY THOMAS
To: COPPERWELD BIMETALLICS LLC
Reel/Frame 055074/0888 →
Continuity (2)
Provisional Application 62965059 · Jan 23, 2020
Related Publication 20210233677A1 · Jul 29, 2021
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