IP Library Granted Patent US 11,713,890
Granted Patent B2
US 11,713,890 · App. 17/157,754 · Granted Aug 1, 2023

Method of operating a heating and cooling system

Inventors: Charles P. Medlock (Goshen, IN); Christopher P. Medlock (Goshen, IN); Jonathan A. Brock (Syracuse, IN)
Assignee: WaterFurnace International, Inc.
F24F3/06F24D3/1058F24D3/18F24D7/00F24D19/1039F25B25/005F25B29/003F24D2200/11F25B2339/047Y02B10/40Y02B30/12
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Quick Facts
Patent No.
US 11,713,890
App. No.
17/157,754
Granted
Aug 1, 2023
Kind
B2
Abstract

A method of operating a heating and cooling system includes (1) providing a heating and/or cooling apparatus having first and second heat exchangers, (2) providing a conduit module modularly coupled to the heating and/or cooling apparatus and adapted to be coupled to a plurality of fluid circuits for heating or cooling loads, and (3) operating a control system configured to operate the conduit module in a heating or cooling mode. The conduit module is positioned between the heating and/or cooling apparatus and the plurality of fluid circuits. The conduit module includes first, second, and third supply conduits and first, second, and third return conduits, to convey first, second, and source fluids to and from respective first, second, and source fluid circuits. The conduit module includes first, second, third, and fourth three-way valves to selectively regulate flow of the first, second, and source fluids.

Claims (93)

1. A method for circulating heating and/or cooling fluids comprising first, second and source fluids to and from first, second, and source fluid circuits, comprising:

providing a conduit module, comprising

first, second, and third supply conduits to convey the first, second, and source fluids to the respective first, second, and source fluid circuits, wherein the first supply conduit is configured to convey at least the first fluid to the first fluid circuit for a heating load and the second supply conduit is configured to convey at least the second fluid to the second fluid circuit for a cooling load;

first, second, and third return conduits to receive the first, second, and source fluids from the respective first, second, and source fluid circuits;

first, second, third, and fourth three-way valves, wherein

the first three-way valve is connected to the first return conduit and the third return conduit, wherein the first three-way valve selectively regulates flow of the first fluid from the first return conduit and flow of the source fluid from the third return conduit to a first heat exchanger,

the second three-way valve is connected to the first supply conduit and the third supply conduit, wherein the second three-way valve selectively regulates flow of the first and source fluids from the first heat exchanger to the respective first and third supply conduits for selective distribution to the respective first and source fluid circuits,

the third three-way valve is connected to the second return conduit and the third return conduit, wherein the third three-way valve selectively regulates flow of the second fluid from the second return conduit and flow of the source fluid from the third return conduit to a second heat exchanger, and

the fourth three-way valve is connected to the second supply conduit and the third supply conduit, wherein the fourth three-way valve selectively regulates flow of the second and source fluids from the second heat exchanger to the respective second and third supply conduits for selective distribution to the second and source fluid circuits; and

operating a control system configured to operate the conduit module in a heating mode or a cooling mode.

2. The method of claim 1 , wherein operating the control system includes operating a controller configured to control operation of the first, second, third, and fourth three-way valves to selectively regulate flow of the respective first, second, and source fluids to and from the respective first, second, and source fluid circuits and to and from the first and second heat exchangers.

3. The method of claim 1 , wherein operating the control system in a heating mode includes

controlling the first three-way valve to route the first fluid from the first return conduit to the first heat exchanger, and block transmission of the source fluid from the third return conduit to the first heat exchanger;

controlling the second three-way valve to route the first fluid from the first heat exchanger to the first supply conduit, and block transmission of the first fluid to the third supply conduit;

controlling the third three-way valve to route the source fluid from the third return conduit to the second heat exchanger, and block transmission of the second fluid from the second return conduit to the second heat exchanger; and

controlling the fourth three-way valve to route the source fluid from the second heat exchanger to the third supply conduit, and block transmission of the source fluid to the second supply conduit.

4. The method of claim 1 , wherein operating the control system in a heating mode includes

controlling the first three-way valve to route the first fluid from the first return conduit to the first heat exchanger, and route the source fluid from the third return conduit to the first heat exchanger to admix with the first fluid;

controlling the second three-way valve to route the admixed first and source fluids from the first heat exchanger to the first and third supply conduits;

controlling the third three-way valve to route the source fluid from the third return conduit to the second heat exchanger, and block transmission of the second fluid from the second return conduit to the second heat exchanger; and

controlling the fourth three-way valve to route the source fluid from the second heat exchanger to the third supply conduit, and block transmission of the source fluid to the second supply conduit.

5. The method of claim 1 , wherein operating the control system in a cooling mode includes

controlling the first three-way valve to route the source fluid from the third return conduit to the first heat exchanger, and block transmission of the first fluid from the first return conduit to the first heat exchanger;

controlling the second three-way valve to route the source fluid from the first heat exchanger to the third supply conduit, and block transmission of the source fluid to the first supply conduit;

controlling the third three-way valve to route the second fluid from the second return conduit to the second heat exchanger, and block transmission of the source fluid from the third return conduit to the second heat exchanger; and

controlling the fourth three-way valve to route the second fluid from the second heat exchanger to the second supply conduit, and block transmission of the second fluid to the third supply conduit.

6. The method of claim 1 , wherein operating the control system in a cooling mode includes

controlling the first three-way valve to route the source fluid from the third return conduit to the first heat exchanger, and block transmission of the first fluid from the first return conduit to the first heat exchanger;

controlling the second three-way valve to route the source fluid from the first heat exchanger to the third supply conduit, and block transmission of the source fluid to the first supply conduit;

controlling the third three-way valve to route the second fluid from the second return conduit to the second heat exchanger, and route the source fluid from the third return conduit to the second heat exchanger to admix with the second fluid; and

controlling the fourth three-way valve to route the admixed second and source fluids from the second heat exchanger to the second and third supply conduits.

7. The method of claim 1 , further comprising operating the control system in a simultaneous heating and cooling mode, including

controlling the first three-way valve to route the source fluid from the third return conduit to the first heat exchanger, and route the first fluid from the first return conduit to the first heat exchanger to admix with the source fluid;

controlling the second three-way valve to route the admixed source and first fluids from the first heat exchanger to the third and first supply conduits;

controlling the third three-way valve to route the second fluid from the second return conduit to the second heat exchanger, and route the source fluid from the third return conduit to the second heat exchanger to admix with the second fluid; and

controlling the fourth three-way valve to route the admixed second and source fluids from the second heat exchanger to the second and third supply conduits.

8. The method of claim 1 , wherein operating the control system in a heating mode with the first heat exchanger configured in an inactive state includes

controlling the first three-way valve to route the source fluid from the third return conduit to the first heat exchanger configured in the inactive state; and

controlling the second three-way valve to route the source fluid from the first heat exchanger configured in the inactive state to the first supply conduit for circulation through the first fluid circuit.

9. The method of claim 1 , wherein operating the control system in a cooling mode with the second heat exchanger configured in an inactive state includes

controlling the third three-way valve to route the source fluid from the third return conduit to the second heat exchanger configured in the inactive state; and

controlling the fourth three-way valve to route the source fluid from the second heat exchanger configured in the inactive state to the second supply conduit for circulation through the second fluid circuit.

10. A method of operating a heating and cooling system, comprising:

providing a heating and/or cooling apparatus comprising first and second heat exchangers;

providing a conduit module modularly coupled to the heating and/or cooling apparatus and adapted to be coupled to a plurality of fluid circuits for heating or cooling loads, the conduit module positioned between the heating and/or cooling apparatus and the plurality of fluid circuits, the conduit module comprising:

first, second, and third supply conduits to convey first, second, and source fluids to respective first, second, and source fluid circuits, wherein the first supply conduit is configured to convey a first fluid to the first fluid circuit for a heating load and the second supply conduit is configured to convey a second fluid to the second fluid circuit for a cooling load;

first, second, and third return conduits to receive the respective first, second, and source fluids from the respective first, second, and source fluid circuits;

first, second, third, and fourth three-way valves, wherein

the first three-way valve is connected to the first return conduit and the third return conduit, wherein the first three-way valve selectively regulates flow of the first fluid from the first return conduit and flow of the source fluid from the third return conduit to the first heat exchanger,

the second three-way valve is connected to the first supply conduit and the third supply conduit, wherein the second three-way valve selectively regulates flow of the first and source fluids from the first heat exchanger to the respective first and third supply conduits for selective distribution to the respective first and source fluid circuits,

the third three-way valve is connected to the second return conduit and the third return conduit, wherein the third three-way valve selectively regulates flow of the second fluid from the second return conduit and flow of the source fluid from the third return conduit to the second heat exchanger, and

the fourth three-way valve is connected to the second supply conduit and the third supply conduit, wherein the fourth three-way valve selectively regulates flow of the second and source fluids from the second heat exchanger to the respective second and third supply conduits for selective distribution to the second and source fluid circuits; and

operating a control system configured to operate the conduit module in a heating mode or a cooling mode.

11. The method of claim 10 , wherein operating the control system includes operating a controller configured to control operation of the first, second, third, and fourth three-way valves to selectively regulate flow of the respective first, second, and source fluids to and from the respective first, second, and source fluid circuits and to and from the first and second heat exchangers.

12. The method of claim 10 , wherein operating the control system in a heating mode includes

controlling the first three-way valve to route the first fluid from the first return conduit to the first heat exchanger, and block transmission of the source fluid from the third return conduit to the first heat exchanger;

controlling the second three-way valve to route the first fluid from the first heat exchanger to the first supply conduit, and block transmission of the first fluid to the third supply conduit;

controlling the third three-way valve to route the source fluid from the third return conduit to the second heat exchanger, and block transmission of the second fluid from the second return conduit to the second heat exchanger; and

controlling the fourth three-way valve to route the source fluid from the second heat exchanger to the third supply conduit, and block transmission of the source fluid to the second supply conduit.

13. The method of claim 10 , wherein operating the control system in a heating mode includes

controlling the first three-way valve to route the first fluid from the first return conduit to the first heat exchanger, and route the source fluid from the third return conduit to the first heat exchanger to admix with the first fluid;

controlling the second three-way valve to route the admixed first and source fluids from the first heat exchanger to the first and third supply conduits;

controlling the third three-way valve to route the source fluid from the third return conduit to the second heat exchanger, and block transmission of the second fluid from the second return conduit to the second heat exchanger; and

controlling the fourth three-way valve to route the source fluid from the second heat exchanger to the third supply conduit, and block transmission of the source fluid to the second supply conduit.

14. The method of claim 10 , wherein operating the control system in a cooling mode includes

controlling the first three-way valve to route the source fluid from the third return conduit to the first heat exchanger, and block transmission of the first fluid from the first return conduit to the first heat exchanger;

controlling the second three-way valve to route the source fluid from the first heat exchanger to the third supply conduit, and block transmission of the source fluid to the first supply conduit;

controlling the third three-way valve to route the second fluid from the second return conduit to the second heat exchanger, and block transmission of the source fluid from the third return conduit to the second heat exchanger; and

controlling the fourth three-way valve to route the second fluid from the second heat exchanger to the second supply conduit, and block transmission of the second fluid to the third supply conduit.

15. The method of claim 10 , wherein operating the control system in a cooling mode includes

controlling the first three-way valve to route the source fluid from the third return conduit to the first heat exchanger, and block transmission of the first fluid from the first return conduit to the first heat exchanger;

controlling the second three-way valve to route the source fluid from the first heat exchanger to the third supply conduit, and block transmission of the source fluid to the first supply conduit;

controlling the third three-way valve to route the second fluid from the second return conduit to the second heat exchanger, and route the source fluid from the third return conduit to the second heat exchanger to admix with the second fluid; and

controlling the fourth three-way valve to route the admixed second and source fluids from the second heat exchanger to the second and third supply conduits.

16. The method of claim 10 , further comprising operating the control system in a simultaneous heating and cooling mode, including

controlling the first three-way valve to route the source fluid from the third return conduit to the first heat exchanger, and route the first fluid from the first return conduit to the first heat exchanger to admix with the source fluid;

controlling the second three-way valve to route the admixed source and first fluids from the first heat exchanger to the third and first supply conduits;

controlling the third three-way valve to route the second fluid from the second return conduit to the second heat exchanger, and route the source fluid from the third return conduit to the second heat exchanger to admix with the second fluid; and

controlling the fourth three-way valve to route the admixed second and source fluids from the second heat exchanger to the second and third supply conduits.

17. The method of claim 10 , wherein operating the control system in a heating mode with the first heat exchanger configured in an inactive state includes

controlling the first three-way valve to route the source fluid from the third return conduit to the first heat exchanger configured in the inactive state; and

controlling the second three-way valve to route the source fluid from the first heat exchanger configured in the inactive state to the first supply conduit for circulation through the first fluid circuit.

18. The method of claim 10 , wherein operating the control system in a cooling mode with the second heat exchanger configured in an inactive state includes

controlling the third three-way valve to route the source fluid from the third return conduit to the second heat exchanger configured in the inactive state; and

controlling the fourth three-way valve to route the source fluid from the second heat exchanger configured in the inactive state to the second supply conduit for circulation through the second fluid circuit.

19. The method of claim 10 , further including operating the control system in a simultaneous heating mode and cooling mode, including

controlling the first three-way valve to route the first fluid from the first return conduit to the first heat exchanger, and block transmission of the source fluid from the third return conduit to the first heat exchanger;

controlling the second three-way valve to route the first fluid from the first heat exchanger to the first supply conduit, and block transmission of the first fluid to the third supply conduit;

controlling the third three-way valve to route the second fluid from the second return conduit to the second heat exchanger, and route the source fluid from the third return conduit to the second heat exchanger to admix with the second fluid; and

controlling the fourth three-way valve to route the admixed second and source fluids from the second heat exchanger to at least one of the second and the third supply conduits.

20. The method of claim 10 , wherein the heating and/or cooling apparatus is a heat pump comprising a refrigeration circuit, the first heat exchanger is a condenser, and the second heat exchanger is an evaporator.

21. The method of claim 10 , wherein the heating and/or cooling apparatus is a chiller.

22. The method of claim 10 , wherein the heating and/or cooling apparatus is a heat recovery unit.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2023
From: CHILLIT CHILLERS, LLC
To: WATERFURNACE INTERNATIONAL, INC.
Reel/Frame 062776/0229 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY DATA PREVIOUSLY RECORDED AT REEL: 061917 FRAME: 0991. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Feb 10, 2023
From: MEDLOCK, CHARLES P.
To: CHILLIT CHILLERS, LLC
Reel/Frame 062701/0095 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2022
From: MEDLOCK, CHARLES P.; MEDLOCK, CHRISTOPHER P.; BROCK, JONATHAN A.
To: CHILLIT CHILLERS LLC
Reel/Frame 061725/0879 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2022
From: MEDLOCK, CHARLES P.
To: CHILLIT CHILLERS LLC
Reel/Frame 061917/0991 →
Continuity (6)
Continuation 16162866 · Oct 17, 2018
Continuation 15663336 · Jul 28, 2017
Continuation 15410659 · Jan 19, 2017
Division 14094465 · Dec 2, 2013
Provisional Application 61732871 · Dec 3, 2012
Related Publication 20210148585A1 · May 20, 2021
Cited By (2)
US 12,496,881 US 12,578,124