IP Library Granted Patent US 11,603,099
Granted Patent B2
US 11,603,099 · App. 17/159,246 · Granted Mar 14, 2023

System, method, and apparatus for operating a high efficiency, high output transmission

Inventors: Jeff Hawarden (Rossendale, GB); Yeidei Wang (Kalamazoo, MI); Thomas Connolly (Portage, MI); Sipei Chen (Novi, MI); Graeme Andrew Jackson (Kalamazoo, MI)
Assignee: Eaton Cummins Automated Transmission Technologies
B60W30/18027B60K17/28B60W10/02B60W10/06B60W10/11B60W10/111B60W10/115B60W10/196B60W30/188B60W30/19B60W40/13B60W50/00B60W50/0205B60W50/035F16D25/04F16D25/126F16D25/14F16D48/066F16H3/091F16H3/093F16H3/64F16H37/043F16H37/046F16H57/0006F16H57/02004F16H59/0204F16H61/0021F16H61/0213F16H61/0403F16H61/06F16H61/08H04B10/0775H04J3/125B60W2050/0058B60W2050/0215B60W2300/126B60W2510/0208B60W2510/0225B60W2510/0275B60W2510/0657B60W2510/101B60W2510/102B60W2510/105B60W2510/107B60W2510/108B60W2510/1015B60W2530/10B60W2530/16B60W2552/15B60W2710/022B60W2710/025B60W2710/027B60W2710/0666B60W2710/1005B60W2710/1083B60W2710/182F16D2500/1028F16D2500/1045F16D2500/10412F16D2500/1112F16D2500/3021F16D2500/30415F16D2500/30421F16D2500/30426F16D2500/30807F16D2500/30808F16D2500/30816F16D2500/30818F16D2500/7041F16H3/16F16H3/78F16H57/02F16H57/021F16H57/032F16H57/043F16H57/0423F16H57/0441F16H57/0471F16H57/0478F16H57/0484F16H57/0494F16H57/12F16H59/38F16H59/40F16H59/52F16H59/70F16H61/04F16H61/143F16H61/30F16H61/682F16H61/705F16H63/24F16H2057/0206F16H2057/02086F16H2059/147F16H2059/148F16H2059/525F16H2059/663F16H2059/683F16H2059/6807F16H2059/6823F16H2059/725F16H2061/0411F16H2061/1284F16H2061/2853F16H2061/308F16H2063/005F16H2063/3093F16H2200/0004F16H2200/0078F16H2200/2005F16H2312/022
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Quick Facts
Patent No.
US 11,603,099
App. No.
17/159,246
Granted
Mar 14, 2023
Kind
B2
Abstract

A transmission includes an input shaft and an output shaft, the input shaft selectively accepting a torque input from a prime mover, and the output shaft selectively providing torque output to a driveline. A controller determines a shaft displacement angle representing an angle value of rotational displacement difference between at least two shafts of the transmission, and performs a transmission operation responsive to the shaft displacement angle.

Claims (60)

1. A computer product in a non-transitory memory for controlling a vehicle based on a shaft displacement angle and a zero or imminent zero torque region of a transmission, wherein the computer product configures a processor when implemented from the memory to:

determine that the transmission is in one or more of: a zero torque region, an imminent zero torque region, a backlash region, and an imminent backlash region;

wherein the determination is based at least in part upon a shaft displacement angle that comprises an angle value representative of a rotational displacement difference between at least two shafts of a transmission; and

selectively control a transmission operation based at least in part upon the determination.

2. The computer product of claim 1 ,

wherein the shaft displacement angle comprises at least one angle selected from angles consisting of:

an input angle comprising an angle value representative of a rotational displacement difference between an input shaft and a countershaft of the transmission;

a main box angle comprising a rotational displacement difference between the countershaft and an output shaft of the transmission;

an output angle comprising a rotational displacement difference between the input shaft and the output shaft of the transmission; and

wherein the transmission operation comprises an operation of a shift actuator.

3. The computer product of claim 2 , wherein the operation of the shift actuator comprises providing a prime mover torque pulse command.

4. The computer product of claim 2 , wherein the operation of the shift actuator comprises providing a shift pre-load command.

5. The computer product of claim 2 , wherein the operation of the shift actuator comprises providing an opposing pulse command.

6. The computer product of claim 2 , wherein the operation of the shift actuator comprises reducing engagement force by a gear mesh in response to the determination that the transmission is in a backlash or imminent backlash region.

7. The computer product of claim 6 , wherein the determination that the transmission is in a backlash or imminent backlash region comprises one or more of:

determining that an imminent rotational direction of the gear mesh is an opposite rotational direction to an established rotational direction of the gear mesh;

determining that a speed change between a first shaft comprising gears on one side of the gear mesh and a second shaft comprising gears on an opposing side of the gear mesh is likely to induce a backlash crossing event;

determining that a gear shift occurring at a second gear mesh is likely to induce the backlash crossing event at the gear mesh;

determining that a transmission input torque value indicates an imminent zero crossing event; and

determining that a vehicle operating condition is likely to induce the backlash crossing event.

8. An apparatus comprising a torque state description logic that selectively controls a transmission operation based at least in part upon a determination that a shaft displacement angle between at least two shafts of a transmission meets a predetermined program code that indicates the transmission is in one or more of:

a zero torque region;

an imminent zero torque region;

a backlash region; and

an imminent backlash region.

9. The apparatus of claim 8 ,

wherein the shaft displacement angle comprises at least one angle selected from angles consisting of:

an input angle comprising an angle value representative of a rotational displacement difference between an input shaft and a countershaft of the transmission;

a main box angle comprising a rotational displacement difference between the countershaft and an output shaft of the transmission; and

an output angle comprising a rotational displacement difference between the input shaft and the output shaft of the transmission; and

wherein the transmission operation comprises an operation of a shift actuator.

10. The apparatus of claim 9 , wherein the operation of the shift actuator comprises providing a prime mover torque pulse command.

11. The apparatus of claim 9 , wherein the operation of the shift actuator comprises providing a shift pre-load command.

12. The apparatus of claim 9 , wherein the operation of the shift actuator comprises providing an opposing pulse command.

13. The apparatus of claim 9 , wherein the operation of the shift actuator comprises reducing engagement force by a gear mesh in response to the determination that the transmission is in a backlash or imminent backlash region.

14. The apparatus of claim 13 , wherein the determination that the transmission is in a backlash or imminent backlash region comprises one or more of:

determining that an imminent rotational direction of the gear mesh is an opposite rotational direction to an established rotational direction of the gear mesh;

determining that a speed change between a first shaft comprising gears on one side of the gear mesh and a second shaft comprising gears on an opposing side of the gear mesh is likely to induce a backlash crossing event;

determining that a gear shift occurring at a second gear mesh is likely to induce the backlash crossing event at the gear mesh;

determining that a transmission input torque value indicates an imminent zero crossing event; and

determining that a vehicle operating condition is likely to induce the backlash crossing event.

15. A method for controlling a vehicle based on shaft displacement angle and a zero or imminent zero torque region of a transmission, comprising:

determining that the transmission is in one of: a zero torque region, an imminent zero torque region, a backlash region and an imminent backlash region;

wherein the determining is based at least in part upon a shaft displacement angle that comprises an angle value representative of a rotational displacement difference between at least two shafts of a transmission; and

selectively controlling a transmission operation based at least in part upon the determination.

16. The method of claim 15 ,

wherein the shaft displacement angle comprises at least one angle selected from angles consisting of:

an input angle comprising an angle value representative of a rotational displacement difference between an input shaft and a countershaft of the transmission;

a main box angle comprising a rotational displacement difference between the countershaft and an output shaft of the transmission;

an output angle comprising a rotational displacement difference between the input shaft and the output shaft of the transmission; and

wherein the transmission operation comprises an operation of a shift actuator.

17. The method of claim 16 , wherein the operation of the shift actuator comprises providing a prime mover torque pulse command.

18. The method of claim 16 , wherein the operation of the shift actuator comprises providing a shift pre-load command.

19. The method of claim 16 , wherein the operation of the shift actuator comprises providing an opposing pulse command.

20. The method of claim 16 , wherein the operation of the shift actuator comprises reducing engagement force by a gear mesh in response to the determining that the transmission is in a backlash or imminent backlash region, and wherein the determining that the transmission is in a backlash or imminent backlash region comprises one or more of:

determining that an imminent rotational direction of the gear mesh is an opposite rotational direction to an established rotational direction of the gear mesh;

determining that a speed change between a first shaft comprising gears on one side of the gear mesh and a second shaft comprising gears on an opposing side of the gear mesh is likely to induce a backlash crossing event;

determining that a gear shift occurring at a second gear mesh is likely to induce the backlash crossing event at the gear mesh;

determining that a transmission input torque value indicates an imminent zero crossing event; and

determining that a vehicle operating condition is likely to induce the backlash crossing event.

Continuity (5)
Continuation 16596447 · Oct 8, 2019
Continuation 15663235 · Jul 28, 2017
Provisional Application 62438201 · Dec 22, 2016
Provisional Application 62465024 · Feb 28, 2017
Related Publication 20210146926A1 · May 20, 2021