System, method, and apparatus for operating a high efficiency, high output transmission
A transmission includes an input shaft and an output shaft, the input shaft selectively accepting a torque input from a prime mover, and the output shaft selectively providing torque output to a driveline. A controller determines a shaft displacement angle representing an angle value of rotational displacement difference between at least two shafts of the transmission, and performs a transmission operation responsive to the shaft displacement angle.
1. A computer product in a non-transitory memory for controlling a vehicle based on a shaft displacement angle and a zero or imminent zero torque region of a transmission, wherein the computer product configures a processor when implemented from the memory to:
determine that the transmission is in one or more of: a zero torque region, an imminent zero torque region, a backlash region, and an imminent backlash region;
wherein the determination is based at least in part upon a shaft displacement angle that comprises an angle value representative of a rotational displacement difference between at least two shafts of a transmission; and
selectively control a transmission operation based at least in part upon the determination.
2. The computer product of claim 1 ,
wherein the shaft displacement angle comprises at least one angle selected from angles consisting of:
an input angle comprising an angle value representative of a rotational displacement difference between an input shaft and a countershaft of the transmission;
a main box angle comprising a rotational displacement difference between the countershaft and an output shaft of the transmission;
an output angle comprising a rotational displacement difference between the input shaft and the output shaft of the transmission; and
wherein the transmission operation comprises an operation of a shift actuator.
3. The computer product of claim 2 , wherein the operation of the shift actuator comprises providing a prime mover torque pulse command.
4. The computer product of claim 2 , wherein the operation of the shift actuator comprises providing a shift pre-load command.
5. The computer product of claim 2 , wherein the operation of the shift actuator comprises providing an opposing pulse command.
6. The computer product of claim 2 , wherein the operation of the shift actuator comprises reducing engagement force by a gear mesh in response to the determination that the transmission is in a backlash or imminent backlash region.
7. The computer product of claim 6 , wherein the determination that the transmission is in a backlash or imminent backlash region comprises one or more of:
determining that an imminent rotational direction of the gear mesh is an opposite rotational direction to an established rotational direction of the gear mesh;
determining that a speed change between a first shaft comprising gears on one side of the gear mesh and a second shaft comprising gears on an opposing side of the gear mesh is likely to induce a backlash crossing event;
determining that a gear shift occurring at a second gear mesh is likely to induce the backlash crossing event at the gear mesh;
determining that a transmission input torque value indicates an imminent zero crossing event; and
determining that a vehicle operating condition is likely to induce the backlash crossing event.
8. An apparatus comprising a torque state description logic that selectively controls a transmission operation based at least in part upon a determination that a shaft displacement angle between at least two shafts of a transmission meets a predetermined program code that indicates the transmission is in one or more of:
a zero torque region;
an imminent zero torque region;
a backlash region; and
an imminent backlash region.
9. The apparatus of claim 8 ,
wherein the shaft displacement angle comprises at least one angle selected from angles consisting of:
an input angle comprising an angle value representative of a rotational displacement difference between an input shaft and a countershaft of the transmission;
a main box angle comprising a rotational displacement difference between the countershaft and an output shaft of the transmission; and
an output angle comprising a rotational displacement difference between the input shaft and the output shaft of the transmission; and
wherein the transmission operation comprises an operation of a shift actuator.
10. The apparatus of claim 9 , wherein the operation of the shift actuator comprises providing a prime mover torque pulse command.
11. The apparatus of claim 9 , wherein the operation of the shift actuator comprises providing a shift pre-load command.
12. The apparatus of claim 9 , wherein the operation of the shift actuator comprises providing an opposing pulse command.
13. The apparatus of claim 9 , wherein the operation of the shift actuator comprises reducing engagement force by a gear mesh in response to the determination that the transmission is in a backlash or imminent backlash region.
14. The apparatus of claim 13 , wherein the determination that the transmission is in a backlash or imminent backlash region comprises one or more of:
determining that an imminent rotational direction of the gear mesh is an opposite rotational direction to an established rotational direction of the gear mesh;
determining that a speed change between a first shaft comprising gears on one side of the gear mesh and a second shaft comprising gears on an opposing side of the gear mesh is likely to induce a backlash crossing event;
determining that a gear shift occurring at a second gear mesh is likely to induce the backlash crossing event at the gear mesh;
determining that a transmission input torque value indicates an imminent zero crossing event; and
determining that a vehicle operating condition is likely to induce the backlash crossing event.
15. A method for controlling a vehicle based on shaft displacement angle and a zero or imminent zero torque region of a transmission, comprising:
determining that the transmission is in one of: a zero torque region, an imminent zero torque region, a backlash region and an imminent backlash region;
wherein the determining is based at least in part upon a shaft displacement angle that comprises an angle value representative of a rotational displacement difference between at least two shafts of a transmission; and
selectively controlling a transmission operation based at least in part upon the determination.
16. The method of claim 15 ,
wherein the shaft displacement angle comprises at least one angle selected from angles consisting of:
an input angle comprising an angle value representative of a rotational displacement difference between an input shaft and a countershaft of the transmission;
a main box angle comprising a rotational displacement difference between the countershaft and an output shaft of the transmission;
an output angle comprising a rotational displacement difference between the input shaft and the output shaft of the transmission; and
wherein the transmission operation comprises an operation of a shift actuator.
17. The method of claim 16 , wherein the operation of the shift actuator comprises providing a prime mover torque pulse command.
18. The method of claim 16 , wherein the operation of the shift actuator comprises providing a shift pre-load command.
19. The method of claim 16 , wherein the operation of the shift actuator comprises providing an opposing pulse command.
20. The method of claim 16 , wherein the operation of the shift actuator comprises reducing engagement force by a gear mesh in response to the determining that the transmission is in a backlash or imminent backlash region, and wherein the determining that the transmission is in a backlash or imminent backlash region comprises one or more of:
determining that an imminent rotational direction of the gear mesh is an opposite rotational direction to an established rotational direction of the gear mesh;
determining that a speed change between a first shaft comprising gears on one side of the gear mesh and a second shaft comprising gears on an opposing side of the gear mesh is likely to induce a backlash crossing event;
determining that a gear shift occurring at a second gear mesh is likely to induce the backlash crossing event at the gear mesh;
determining that a transmission input torque value indicates an imminent zero crossing event; and
determining that a vehicle operating condition is likely to induce the backlash crossing event.