IP Library Granted Patent US 11,313,522
Granted Patent B2
US 11,313,522 · App. 17/161,872 · Granted Apr 26, 2022

Modular lightbar system and method

Inventors: Aymen Chami (Hackettstown, NJ); Yaolin Tang (Ningbo, CN)
Assignee: MAXLITE, INC.
F21S2/005F21V5/04F21V23/04F21V23/06F21V21/30F21V23/002F21V23/0442F21Y2103/10F21Y2115/10
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Quick Facts
Patent No.
US 11,313,522
App. No.
17/161,872
Granted
Apr 26, 2022
Kind
B2
Abstract

A lightbar assembly connector for use in a modular lightbar system to connect two or more lightbar assemblies together and having a design and configuration that enables the lightbar assembly connector and lightbar assemblies to be connected by moving the lightbar assembly connector in a direction generally transverse to the longitudinal axis of the lightbar assembly (or by moving the lightbar assembly in a direction generally transverse to the major surface of the lightbar assembly connector). It is thus possible to assemble a modular lightbar system comprised of a plurality of lightbar assemblies and lightbar assembly connectors, any of which are easily removable, replaceable, or serviceable without having to remove or move lightbar assemblies that do not need to be replaced or serviced.

Claims (44)

1. A lightbar assembly connector for connecting a first lightbar assembly to a second lightbar assembly without having to remove or move the first lightbar assembly or the second lightbar assembly, said lightbar assembly connector comprising:

a major surface;

a first connector having a conductive part extending in a direction transverse to said major surface and complementarily sized and shaped to releasably connect with a first lightbar conductive part on the first lightbar assembly;

a second connector having a conductive part extending in a direction transverse to said major surface and complementarily sized and shaped to releasably connect with a second lightbar conductive part on the second lightbar assembly; and

wherein said lightbar assembly connector is releasably connected to the first lightbar assembly and to the second lightbar assembly by moving said lightbar assembly connector in a direction transverse to said major surface of said lightbar assembly connector without removing or moving the first lightbar assembly or the second lightbar assembly.

2. A lightbar assembly connector of claim 1 further comprising one of an angle connector, a straight connector, a T-connector, a variable angle connector, a joiner assembly, a distribution box, and a connection box.

3. A lightbar assembly connector of claim 1 further comprising one of an angle connector and a variable angle connector, connectable between the first lightbar assembly and the second lightbar assembly so that a longitudinal axis of the first lightbar assembly is at a non-zero angle to a longitudinal axis of the second lightbar assembly when said lightbar assembly connector is connected therebetween.

4. A lightbar assembly connector of claim 3 , wherein the non-zero angle ranges from greater than 0° to 90°.

5. A lightbar assembly connector of claim 4 , wherein the non-zero angle is 90°.

6. A lightbar assembly connector of claim 3 , wherein the non-zero angle is fixed.

7. A lightbar assembly connector of claim 3 , wherein the non-zero angle is variable.

8. A lightbar assembly connector of claim 1 , further comprising a joiner assembly comprising a cable providing an electrical path between said first connector and said second connector.

9. A lightbar assembly connector of claim 1 , wherein:

said first connector comprises a receptacle connector with a conductive external terminal extending in a direction transverse to said major surface; and

said second connector comprises a plug connector with a conductive internal terminal extending in a direction transverse to said major surface.

10. A lightbar assembly connector of claim 9 , wherein said first connector and said second connector each have a grounding post extending in a direction transverse to said major surface.

11. A lightbar assembly connector of claim 9 , wherein:

said receptacle connector has two receptacles each having a conductive external terminal extending in a direction transverse to said major surface; and

said plug connector has two plugs each having a conductive internal terminal extending in a direction transverse to said major surface.

12. A lightbar assembly connector of claim 11 , wherein said first connector and said second connector each have a grounding post extending in a direction transverse to said major surface.

13. A lightbar assembly connector for connecting a first lightbar assembly to a second lightbar assembly and a third lightbar assembly without having to remove or move the first lightbar assembly, the second lightbar assembly or the third lightbar assembly, said lightbar assembly connector comprising:

a major surface;

a first connector having a conductive part extending in a direction transverse to said major surface and complementarily sized and shaped to releasably connect with a first lightbar conductive part on the first lightbar assembly;

a second connector having a conductive part extending in a direction transverse to said major surface and complementarily sized and shaped to releasably connect with a second lightbar conductive part on the second lightbar assembly;

a distribution box comprising a third connector having a conductive part extending in a direction transverse to said major surface and complementarily sized and shaped to releasably connect with a third lightbar conductive part on the third lightbar assembly and a switch for opening and closing an electrical path to said third connector; and

wherein said lightbar assembly connector is releasably connected to the first lightbar assembly, the second lightbar assembly and the third light bar assembly by moving said lightbar assembly connector in a direction transverse to said major surface of said lightbar assembly connector without removing or moving the first lightbar assembly, the second lightbar assembly, or the third lightbar assembly.

14. A lightbar assembly connector of claim 13 , wherein:

said first connector comprises a plug connector with a conductive internal terminal extending in a direction transverse to said major surface;

said second connector comprises a plug connector with a conductive internal terminal extending in a direction transverse to said major surface; and

said third connector comprises a receptacle connector with a conductive external terminal extending in a direction transverse to said major surface.

15. A lightbar assembly connector of claim 14 , wherein said first connector, said second connector and said third connector each have a grounding post extending in a direction transverse to said major surface.

16. A lightbar assembly connector of claim 14 , wherein:

said receptacle connector has two receptacles each having a conductive external terminal extending in a direction transverse to said major surface; and

both of said plug connectors have two plugs each having a conductive internal terminal extending in a direction transverse to said major surface.

17. A lightbar assembly connector of claim 16 , wherein said first connector, said second connector and said third connector each have a grounding post extending in a direction transverse to said major surface.

18. A lightbar assembly connector for connecting a first lightbar assembly to a power source without having to remove or move the first lightbar assembly, said lightbar assembly connector comprising:

a major surface;

a first connector having a conductive part extending in a direction transverse to said major surface and complementarily sized and shaped to releasably connect with a first lightbar conductive part on the first lightbar assembly;

a connection box connectable to said first connector and a power source; and

wherein said lightbar assembly connector is releasably connected to the first lightbar assembly by moving said lightbar assembly connector in a direction transverse to said major surface of said lightbar assembly connector without removing or moving the first lightbar assembly.

19. A lightbar assembly connector of claim 18 , wherein said first connector comprises:

a plug connector with a conductive internal terminal extending in a direction transverse to said major surface; and

a grounding post extending in a direction transverse to said major surface.

20. A lightbar assembly connector of claim 19 , wherein said plug connector has two plugs each having a conductive internal terminal extending in a direction transverse to said major surface.

Assignments (1)
SECURITY AGREEMENT Recorded Jul 11, 2023
From: MAXLITE, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064252/0317 →
Continuity (4)
Continuation 16893848 · Jun 5, 2020
Division 15945843 · Apr 5, 2018
Provisional Application 62489586 · Apr 25, 2017
Related Publication 20210148527A1 · May 20, 2021