IP Library › Granted Patent US 12,451,528
Granted Patent B2
US 12,451,528 · App. 17/171,272 · Granted Oct 21, 2025

In-situ electrolyte preparation in flow battery

Inventors: Weina Li (South Glastonbury, CT); Michael L. Perry (Glastonbury, CT)
Assignee: RTX CORPORATION
H01M10/446H01M8/188H01M8/20H01M10/0563H02J7/00H01M2300/002Y02E60/50
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Quick Facts
Patent No.
US 12,451,528
App. No.
17/171,272
Granted
Oct 21, 2025
Kind
B2
Abstract

A method of in-situ electrolyte preparation in a flow battery includes providing a vanadium-based electrolyte solution having vanadium ions of predominantly vanadium V 4+ to a first electrode and a second electrode of at least one cell of a flow battery. The vanadium V 4+ at the first electrode is converted to vanadium V 3+ and the vanadium V 4+ at the second electrode is converted to vanadium V 5+ by providing electrical energy to the electrodes. A reducing agent is then provided to the vanadium V 5+ at the second electrode to reduce the V 5+ to vanadium V 4+ . The vanadium V 3+ at the first electrode is then converted to vanadium V 2+ and the vanadium V 4+ at the second electrode is then converted to vanadium V 5+ by providing electrical energy to the electrodes. A simple method to produce predominantly vanadium V 4+ electrolyte from a V 5+ source, such as V 2 O 5 , is also taught.

Claims (15)

1. A method of in-situ electrolyte preparation in a flow battery, the method comprising:

(a) providing equal parts of a vanadium-based electrolyte solution having vanadium ions of predominantly vanadium V 4+ to a first electrode and a second electrode of at least one cell of a flow battery, the second electrode being spaced apart from the first electrode, with an electrolyte separator layer arranged between the first electrode and the second electrode;

(b) while the vanadium-based electrolyte solution is in the at least one cell of the flow battery, converting the vanadium V 4+ in the vanadium-based electrolyte solution at the first electrode to vanadium V 3+ and converting the vanadium V 4+ in the vanadium-based electrolyte solution at the second electrode to vanadium V 5+ by providing electrical energy through an electric circuit to the first electrode and the second electrode;

(c) after said step (b), while the vanadium-based electrolyte solution is in the at least one cell of the flow battery, providing a reducing agent to the vanadium-based electrolyte solution of the second electrolyte to reduce the vanadium V 5+ to vanadium V 4+ ; and

(d) after said step (c), while the vanadium-based electrolyte solution is in the at least one cell of the flow battery, establishing the flow battery to be in a fully charged state by converting the vanadium V 3+ of said step (b) in the vanadium-based electrolyte solution at the first electrode to vanadium V 2+ and converting the vanadium V 4+ of said step (c) in the vanadium-based electrolyte solution at the second electrode to vanadium V 5+ by providing electrical energy through the electric circuit to the first electrode and the second electrode.

2. The method as recited in claim 1 , wherein the vanadium ions of said step (a) have a concentration of 90% or greater of the vanadium V 4+ .

3. The method as recited in claim 1 , wherein the vanadium ions of said step (a) have a concentration of 95% or greater of vanadium V 4+ .

4. The method as recited in claim 1 , wherein the vanadium-based electrolyte solution includes sulfuric acid.

5. The method as recited in claim 1 , wherein the concentration of the vanadium V 2+ of said step (d) in the vanadium-based electrolyte solution at the first electrode is equal to the concentration of the vanadium V 5+ of said step (d) in the vanadium-based electrolyte solution at the second electrode within +/−5%.

6. The method as recited in claim 1 , further comprising preparing the vanadium-based electrolyte solution having vanadium ions of predominantly vanadium V 4+ of said step (a) by:

(i) providing a first solution and a second solution, at least one of the first solution and the second solution including vanadium V 5+ , at least one of the first solution and the second solution including a reducing agent, and a ratio of moles of the reducing agent to moles of vanadium V 5+ is 2:1 or greater; and

(ii) combining the first solution and the second solution, the reducing agent reducing the vanadium V 5+ to the vanadium V 4+ .

7. The method as recited in claim 1 , wherein the reducing agent includes at least one of oxalic acid, formic acid, and alcohol.

8. The method as recited in claim 1 , further comprising, after said step (d), discharging the flow battery by drawing electrical energy through the electric circuit from the first electrode and the second electrode to convert the vanadium V 2+ to V 3+ and to convert the vanadium V 5+ to V 4+ .

9. The method as recited in claim 1 , further comprising, after said step (d), repeatedly discharging and charging the flow battery by, respectively, drawing electrical energy through the electric circuit from the first electrode and the second electrode to convert the vanadium V 2+ to V 3+ and to convert the vanadium V 5+ to V 4+ and providing electrical energy through the electric circuit to the first electrode and the second electrode to convert the vanadium V 3+ to V 2+ and convert the vanadium V 4+ to V 5+ .

Assignments (1)
CHANGE OF NAME Recorded Oct 4, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 065121/0036 →
Continuity (2)
Continuation 14892586
Related Publication 20210167433A1 · Jun 3, 2021
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