IP Library Granted Patent US 11,447,288
Granted Patent B2
US 11,447,288 · App. 17/173,163 · Granted Sep 20, 2022

Expandable mesh food support

Inventor: Ralf Wallner (Alpharetta, GA)
Assignee: WALLNER EXPAC, INC.
B65D5/5035B31D3/0292B31D5/0004B31F1/08B65D5/4212B65D5/503B65D65/42B65D65/466B65D81/261B65D85/34B65D85/36B31D2205/0005B65D2585/366
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Quick Facts
Patent No.
US 11,447,288
App. No.
17/173,163
Granted
Sep 20, 2022
Kind
B2
Abstract

A food support tray comprised of an expanded paperboard mesh tray insert for a delivery carton such as a pizza carton or a fresh produce clamshell. The expanded paperboard mesh is adapted for supporting pizza or other food items on the bond peaks of the expanded mesh, thus isolating the food item from oil and juices that could make the fresh food item turn soggy.

Claims (23)

1. A food carton combination comprising:

a food carton for holding food;

an expanded paperboard mesh food support in said food carton and over a surface of said food carton, said expanded paperboard mesh support formed by expanding a single piece of paperboard to define a plurality of adjacent apertures, wherein each aperture entire perimeter is bounded by adjacent strands;

a food item supported on said support, wherein said support supports said food item above said surface allowing for greater circulation of air under said food item, wherein each of said strands has an upper end opposite a lower end defining a height of said expanded paperboard mesh food support therebetween, wherein said food is supported by the upper ends of a plurality of said strands and wherein the lower ends of said plurality of said strands support said expanded paperboard mesh food support over said food carton.

2. The combination of claim 1 , wherein the expanded paperboard mesh food support is made from biodegradable paperboard.

3. The combination of claim 2 , wherein the expanded paperboard mesh food support comprises a mesh pattern selected from a plurality of patterns.

4. The combination of claim 2 , wherein the strands have a strand height of between about 1/16 inch to about ¼ inch.

5. The combination of claim 4 , wherein each of the plurality of apertures has a diamond shape having a short dimension of about 5/16 inch and a long dimension of about ½ inch.

6. The combination of claim 5 , having a transverse dimension of between about 3½ inches to about 18 inches.

7. The combination of claim 2 , wherein the expanded paperboard mesh food support is formed by heating.

8. The combination of claim 7 , wherein the expanded paperboard mesh food support comprises at least one of a variety of colors.

9. The combination of claim 2 , wherein the expanded paperboard mesh food support is printed with advertising.

10. The combination of claim 2 , wherein the expanded paperboard mesh food support comprises a size and shape selected from a variety of sizes and shapes.

11. The combination of claim 2 , wherein the expanded paperboard mesh food support is made from specialized paper having additives applied thereto for extra moisture proofing or for preserving the shelf life of fresh produce.

12. The combination of claim 2 , wherein the food item is a hot pizza.

13. The combination of claim 2 , wherein the food item is produce.

14. The combination of claim 1 , wherein the expanded paper board is cured.

15. The combination of claim 14 , wherein the expanded paperboard mesh food support is moisture impervious.

16. The combination of claim 1 , wherein the expanded paperboard mesh food support is moisture impervious.

17. The combination of claim 1 , wherein the food supported is formed by heating in a curing oven.

18. The combination of claim 1 , wherein the expanded paperboard mesh food support is made from specialized paper having additives applied thereto for extra moisture proofing or for preserving the shelf life of fresh produce.

19. The combination of claim 1 , wherein the food item is a hot pizza.

20. The combination of claim 1 , wherein the food item is produce.

Assignments (2)
SECURITY INTEREST Recorded Apr 15, 2022
From: WALLNER EXPAC, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 059606/0571 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2021
From: WALLNER, RALF
To: WALLNER EXPAC, INC.
Reel/Frame 055708/0539 →
Continuity (3)
Division 15911652 · Mar 5, 2018
Provisional Application 62507701 · May 17, 2017
Related Publication 20210163173A1 · Jun 3, 2021