Filter module comprising sensor and method for determining the state of a filter element
A filter module for filtering a fluid flow includes: a plurality of filter elements arranged parallel to one another in a fluid channel. A sensor is mounted on each filter element of the plurality of filter elements, each sensor being determining a loading state of a corresponding filter element. Each of the plurality of filter elements is a filter cartridge including plated filter medium. Each sensor is a flow sensor.
1. A filter module for filtering a fluid flow, comprising:
a plurality of filter elements arranged parallel to one another in a fluid channel,
wherein a sensor is mounted on each filter element of the plurality of filter elements, each sensor being configured to determine a loading state of a corresponding filter element,
wherein each of the plurality of filter elements comprises a filter cartridge including pleated filter medium,
wherein each sensor comprises a flow sensor,
wherein each sensor is positioned on a clean gas side of the corresponding filter element,
wherein each filter cartridge comprises a round flange having a central cut-out, and the sensor is provided in each case in a region of the flange, and
wherein each sensor is configured to measure a dynamic pressure of the fluid flow at the flange.
2. The filter module according to claim 1 , wherein the sensors are configured to measure volume flow or mass flow.
3. The filter module according to claim 1 , wherein the sensors are configured to measure flow velocity.
4. The filter module according to claim 1 , wherein the sensors are configured to measure differential pressure.
5. A method for determining the loading state and/or aging state of the filter element in the filter module according to claim 1 , comprising the following steps:
a) measuring the flow of fluid through a particular filter element;
b) comparing a measurement result from a) to flow values stored in a memory for the particular filter element; and
c) deriving the loading state and/or aging state of the particular filter element based on a comparison carried out according to b).
6. The method according to claim 5 , wherein the measurement in a) detects a flow velocity or a differential pressure of a fluid in the filter element.
7. The method according to claim 5 , further comprising:
b′) checking whether the measurement drops below or exceeds a predefined limit value and/or whether a change of the measurement over time deviates from a stored empirical value; and subsequently d) outputting a signal.
8. The method according to claim 7 , wherein the signal comprises a:
warning signal to a machine or equipment operator;
deactivation signal to a machine or equipment operator;
deactivation signal of a machine or equipment;
trigger signal for a cleaning process of the filter element;
trigger signal for a predictive maintenance order; or
trigger signal for an order process of a replacement filter element.
9. A system, comprising:
the filter module according to claim 1 ,
wherein the system comprises an energy generation system, an exhaust gas flow purification system, a turbomachine, or a production system.
10. The filter module according to claim 1 , wherein each flange includes an opening, and wherein clean gas filtered by the filter cartridges is configured to pass through the opening of each flange.
11. The filter module according to claim 10 , wherein the sensors are configured to measure flow of clean gas exiting the filter cartridges.