IP Library › Granted Patent US 11,839,802
Granted Patent B2
US 11,839,802 · App. 17/175,558 · Granted Dec 12, 2023

Multi-component golf club head

Inventors: Travis D. Milleman (Portland, OR); Clayson C. Spackman (Scottsdale, AZ); Cory S. Bacon (Cave Creek, AZ)
Assignee: Karsten Manufacturing Corporation
A63B53/08A63B1/00A63B53/06A63B53/045A63B53/0412A63B53/0433A63B53/0466A63B60/54A63B2053/0491A63B2102/32A63B2209/023
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,839,802
App. No.
17/175,558
Granted
Dec 12, 2023
Kind
B2
Abstract

Embodiments of wood-type club heads comprising one or more components are described herein. The wood-type club head comprises a first, metallic component, and a second, non-metallic component. The first component comprises the load bearing structure that forms the striking face, and portions of the crown, the heel, the toe, and the sole. The second component comprises a lightweight structure that wraps around the first component to form portions of the crown, the heel, the toe, and the sole. The first component comprises the majority of the club head mass and can receive removable weights. The two-component design allows for additional discretionary mass redistribution to improve center of gravity location and moment of inertia.

Claims (65)

1. A golf club head comprising:

a crown, a sole opposite the crown, a heel end, a toe end opposite the heel end, a rear end, and a skirt extending between the crown and the sole;

a metallic first component comprising a striking face, a return portion extending rearward from the striking face, and a sole rear extension extending rearward from the return portion;

a non-metallic second component configured to be secured to the metallic first component to enclose a hollow interior cavity;

wherein the return portion comprises a sole return portion forming a portion of the sole and a crown return portion forming a portion of the crown;

wherein the sole rear extension forms a portion of the sole;

wherein the sole rear extension comprises a shelf extending vertically from the sole rear extension;

wherein a vertical lip extends forward the shelf, the vertical lip supports the non-metallic second component at the rear end;

wherein the second component comprises a rear cutout secured to the vertical lip;

wherein the rear cutout comprises a rearward edge configured to abut a forward edge of the shelf within a boundary of the crown:

wherein the sole return portion and the sole rear extension of the first component form a T-shaped profile;

wherein the first component comprises a first component mass, the first component mass comprising 80 percent to 95 percent of a total mass of the golf club head;

wherein the second component comprises a second component mass, the second component mass comprising 3 percent to 15 percent of the total mass of the golf club head;

wherein the first component comprises a weight port at a rear end of the sole extension and below the shelf, the weight port is configured to receive a removable weight; and

wherein the first component comprises a mass pad integrally formed with the sole such that the mass pad increases a thickness of a forward sole portion, the mass pad comprises a mass ranging from 25 grams to 40 grams.

2. The golf club head of claim 1 , wherein the first component is formed from a stainless steel, and the second component is formed from a filled thermoplastic or fiber-reinforced composite.

3. The golf club head of claim 1 , wherein the sole rear extension comprises a first component perimeter edge extending along the crown return portion, the sole return portion, the sole rear extension, and the shelf; wherein the first component comprises a lip recessed from an outer surface of the first component and extending along the first component perimeter edge; and wherein the second component is configured to be secured to the first component at the lip.

4. The golf club head of claim 1 , wherein the sole rear extension comprises a length ranging from 1.5 inches to 3.5 inches.

5. The golf club head of claim 1 , wherein the shelf comprises a shelf profile in relation to the striking face when viewed from a top view, the shelf profile comprising a convex shape.

6. The golf club head of claim 1 , wherein the removeable weight comprises a weight mass ranging from 10 grams to 25 grams.

7. The golf club head of claim 1 , wherein the golf club head comprises a volume less than 300 cubic centimeters.

8. A golf club head comprising:

a crown, a sole opposite the crown, a heel end, a toe end opposite the heel end, a rear end, and a skirt extending between the crown and the sole;

a metallic first component comprising a striking face, a return portion extending rearward from the striking face, and a sole rear extension extending rearward from the return portion;

a non-metallic second component configured to be secured to the metallic first component to enclose a hollow interior cavity;

wherein the return portion comprises a sole return portion forming a portion of the sole and a crown return portion forming a portion of the crown;

wherein the sole rear extension forms a portion of the sole;

wherein the sole rear extension comprises a shelf extending vertically from the sole rear extension;

wherein a vertical lip extends forward the shelf, the vertical lip supports the non-metallic second component at the rear end;

wherein the second component comprises a rear cutout secured to the vertical lip;

wherein the rear cutout comprises a rearward edge configured to abut a forward edge of the shelf within a boundary of the crown;

wherein the sole rear extension comprises a first component perimeter edge extending along the crown return portion, the sole return portion, the sole rear extension, and the shelf;

wherein the first component comprises a lip recessed from an outer surface of the first component and extending along the first component perimeter edge;

wherein the second component is configured to be secured to the first component at the lip;

wherein the first component comprises a first component mass, the first component mass comprising 80 percent to 95 percent of a total mass of the golf club head;

wherein the second component comprises a second component mass, the second component mass comprising 3 percent to 15 percent of the total mass of the golf club head;

wherein the first component comprises a weight port at a rear end of the sole extension and below the shelf, the weight port is configured to receive a removable weight; and

wherein the first component comprises a mass pad integrally formed with the sole such that the mass pad increases a thickness of a forward sole portion, the mass pad comprises a mass ranging from 25 grams to 40 grams.

9. The golf club head of claim 8 , wherein the first component is formed from a stainless steel, and the second component is formed from a filled thermoplastic or fiber-reinforced composite.

10. The golf club head of claim 8 , wherein the sole rear extension comprises a length ranging from 1.5 inches to 3.5 inches.

11. The golf club head of claim 8 , wherein the shelf of the first component forms a portion of the skirt and a portion of the crown.

12. The golf club head of claim 8 , wherein the shelf comprises a profile in relation to the striking face when viewed from a top view, the shelf profile comprising a convex shape.

13. The golf club head of claim 8 , wherein the removeable weight comprises a weight mass ranging from 10 grams to 25 grams.

14. The golf club head of claim 8 , wherein the mass pad comprises a mass ranging from 30 grams to 40 grams.

15. The golf club head of claim 14 , wherein the mass pad is offset from the striking face and positioned in a central portion of the sole.

16. The golf club head of claim 14 , wherein the golf club head comprising the metallic first component, the non-metallic second component, and the mass pad comprises a 100 to 200 rpm reduction in golf ball spin compared to a golf club head devoid of the metallic first component, the non-metallic second component, and the mass pad.

17. A golf club head comprising:

a crown, a sole opposite the crown, a heel end, a toe end opposite the heel end, a rear end, and a skirt extending between the crown and the sole;

a metallic first component comprising a striking face, a return portion extending rearward from the striking face, and a sole rear extension extending rearward from the return portion;

a non-metallic second component configured to be secured to the metallic first component to enclose a hollow interior cavity;

wherein the return portion comprises a sole return portion forming a portion of the sole and a crown return portion forming a portion of the crown;

wherein the sole rear extension forms a portion of the sole;

wherein the sole rear extension comprises a shelf extending vertically from the sole rear extension;

wherein a vertical lip extends forward the shelf, the vertical lip supports the non-metallic second component at the rear end;

wherein the shelf of the first component forms a portion of the skirt and a portion of the crown;

wherein the shelf comprises a shelf profile in relation to the striking face when viewed from a top view, the shelf profile comprising a convex shape;

wherein the second component comprises a rear cutout secured to the vertical lip:

wherein the rear cutout comprises a rearward edge configured to abut a forward edge of the shelf within a boundary of the crown;

wherein the first component comprises a first component mass, the first component mass comprising 80 percent to 95 percent of a total mass of the golf club head;

wherein the second component comprises a second component mass, the second component mass comprising 3 percent to 15 percent of the total mass of the golf club head;

wherein the first component comprises a weight port at a rear end of the sole extension and below the shelf, the weight port is configured to receive a removable weight; and

wherein the first component comprises a mass pad integrally formed with the sole such that the mass pad increases a thickness of a forward sole portion, the mass pad comprises a mass ranging from 25 grams to 40 grams.

18. The golf club head of claim 17 , wherein the first component is formed from a stainless steel, and the second component is formed from a filled thermoplastic or fiber-reinforced composite.

19. The golf club head of claim 17 , wherein the sole rear extension comprises a first component perimeter edge extending along the crown return portion, the sole return portion, the sole rear extension, and the shelf; wherein the first component comprises a lip recessed from an outer surface of the first component and extending along the first component perimeter edge; and wherein the second component is configured to be secured to the first component at the lip.

20. The golf club head of claim 17 , wherein the removeable weight comprises a weight mass ranging from 10 grams to 25 grams.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2021
From: MILLEMAN, TRAVIS D; SPACKMAN, CLAYSON C; BACON, CORY S
To: KARSTEN MANUFACTURING CORPORATION
Reel/Frame 057915/0891 →
Continuity (13)
Continuation In Part 17105459 · Nov 25, 2020
Continuation In Part 16789261 · Feb 12, 2020
Continuation 16215474 · Dec 10, 2018
Continuation In Part PCTUS2020043483 · Jul 24, 2020
Continuation In Part PCTUS2020047702 · Aug 24, 2020
Provisional Application 62975631 · Feb 12, 2020
Provisional Application 62596677 · Dec 8, 2017
Provisional Application 62878263 · Jul 24, 2019
Provisional Application 62940799 · Nov 26, 2019
Provisional Application 62976229 · Feb 13, 2020
Provisional Application 63015398 · Apr 24, 2020
Provisional Application 62891158 · Aug 23, 2019
Related Publication 20210162281A1 · Jun 3, 2021
Cited By (3)
US 12,465,820 US 12,667,758 US 12,685,909