Installation support device and installation support method for stationary code reader
Recommended installation position and posture of a stationary code reader can be proposed to a user to facilitate installation work of the code reader by the user. An installation support device for the stationary code reader acquires camera information including a camera parameter of the code reader, code information to be read, and environment information including a conveying speed of a line, determines required field of view and depth of the code reader required to read a code under an environment specified by the environment information, and determines an installation pattern which is recommended installation position and posture of the code reader that can satisfy the required field of view and depth based on the camera information and the code information.
1. An installation support device for a stationary code reader that supports installation of the stationary code reader, which reads a code attached to a workpiece being conveyed on a line, the installation support device comprising:
an acquisition section that acquires camera information including a camera parameter of the code reader, code information to be read, and environment information indicating a reading environment; and
a calculation section that (i) determines required field of view and depth of the code reader required to read the code under an environment specified by the environment information based on the environment information acquired by the acquisition section, (ii) determines a performance field of view of the code reader based on the camera information and an installation distance between the code reader and the code, (iii) determines a performance depth of the code reader based on a cell size, which is a size of the smallest unit constituting the code, calculated from the performance field of view, the camera information and the code information, and (iv) determines an installation pattern which is a recommended installation position of the code reader that enables the performance field of view and the performance depth to satisfy the required field of view and depth.
2. The installation support device for the stationary code reader according to claim 1 , further comprising
an output section that outputs the installation pattern determined by the calculation section.
3. The installation support device for the stationary code reader according to claim 2 , wherein
the acquisition section acquires assumed installation position and posture of the code reader, and
the calculation section performs a determination on whether or not a field of view and a depth at the assumed installation position and posture acquired by the acquisition section satisfy the required field of view and depth.
4. The installation support device for the stationary code reader according to claim 3 , wherein
when the field of view and depth at the assumed installation position and posture acquired by the acquisition section do not satisfy the required field of view and depth, the calculation section executes a change process of changing at least one of the assumed installation position and posture, performs the determination on the assumed installation position and posture after having been subjected to the change process, and repeats the change process and the determination to determine the installation pattern.
5. The installation support device for the stationary code reader according to claim 2 , further comprising
a storage unit that stores a plurality of types of templates indicating types of the assumed installation position and posture of the code reader,
wherein the acquisition section is configured to be capable of acquiring an arbitrary template from among the plurality of types of the templates stored in the storage unit.
6. The installation support device for the stationary code reader according to claim 5 , wherein
the template includes mounting angle information of the code reader with respect to a reference surface, and
the output section outputs the mounting angle information of the code reader.
7. The installation support device for the stationary code reader according to claim 5 , wherein
the template includes surface information to be read by the workpiece, and
the output section outputs the surface information.
8. The installation support device for the stationary code reader according to claim 5 , wherein
the output section outputs model information that differs depending on a model of the code reader.
9. The installation support device for the stationary code reader according to claim 2 , wherein
the acquisition section receives input of information on a width of the line and information on a height of the workpiece as the environment information from a user, and
the calculation section calculate and determine the required field of view and depth of the code reader based on a conveying speed of the line, the information on the width of the line, and the information on the height of the workpiece.
10. The installation support device for the stationary code reader according to claim 2 , wherein
the calculation section determines a plurality of the installation patterns, and
the output section outputs the plurality of installation patterns.
11. The installation support device for the stationary code reader according to claim 2 , further comprising,
a display unit that displays a diagram illustrating the installation pattern.
12. The installation support device for the stationary code reader according to claim 2 , wherein
the output section outputs a component table illustrating component information required to realize the installation pattern and a required number of components.
13. The installation support device for the stationary code reader according to claim 2 , wherein
the output section outputs the installation pattern determined by the calculation section as a CAD file.
14. An installation support method for a stationary code reader that supports installation of the stationary code reader, which reads a code attached to a workpiece being conveyed on a line, the installation support method comprising:
an acquisition step of acquiring camera information including a camera parameter of the code reader, code information to be read, and environment information indicating a reading environment; and
a calculation step of (i) determining required field of view and depth of the code reader required to read the code under an environment specified by the environment information based on the environment information acquired in the acquisition step, (ii) determining a performance field of view of the code reader based on the camera information and an installation distance between the code reader and the code, (iii) determining a performance depth of the code reader based on a cell size, which is a size of the smallest unit constituting the code, calculated from the performance field of view, the camera information and the code information, and (iv) determining an installation pattern, which is a recommended installation position or recommended installation position and posture, of the code reader that enables the performance field of view and the performance depth to satisfy the required field of view and depth.
15. An installation support device for a stationary code reader that supports installation of the stationary code reader, which reads a code attached to a workpiece being conveyed on a line, the installation support device comprising:
an acquisition section that acquires camera information including a camera parameter of the code reader, code information to be read, and environment information indicating a reading environment;
a calculation section that determines required field of view and depth of the code reader required to read the code under an environment specified by the environment information based on the environment information acquired by the acquisition section, and determines an installation pattern which is a recommended installation position of the code reader that enables satisfaction of the required field of view and depth based on the camera information and the code information;
an output section that outputs the installation pattern determined by the calculation section; and
a storage unit that stores a plurality of types of templates indicating types of the assumed installation position and posture of the code reader,
wherein the acquisition section is configured to be capable of acquiring an arbitrary template from among the plurality of types of the templates stored in the storage unit.
16. The installation support device for the stationary code reader according to claim 15 , wherein
the template includes mounting angle information of the code reader with respect to a reference surface, and
the output section outputs the mounting angle information of the code reader.
17. The installation support device for the stationary code reader according to claim 15 , wherein
the template includes surface information to be read by the workpiece, and
the output section outputs the surface information.
18. The installation support device for the stationary code reader according to claim 15 , wherein
the output section outputs model information that differs depending on a model of the code reader.