IP Library Granted Patent US 11,569,401
Granted Patent B2
US 11,569,401 · App. 17/184,866 · Granted Jan 31, 2023

Obscuring, color matching, and camouflaging solar panels

Inventors: Michael Pilliod (Los Angeles, CA); Christos Gougoussis (Cupertino, CA); Michael M. Laurin (San Pedro, CA); Scott Tandoi (San Francisco, CA); Javier Verdura (Rancho Palos Verdes, CA); Franz Von Holzhausen (Malibu, CA); Caroline Park (Los Angeles, CA); Radu Muntean (Los Angeles, CA); Kate Kuzina (Long Beach, CA); Dante Lamastra (Corona, CA)
Assignee: Tesla, Inc.
H01L31/0463H01L31/02366H01L31/048H01L31/0547H02S20/00H02S20/23H02S20/25H02S40/20Y02B10/10Y02E10/50
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Quick Facts
Patent No.
US 11,569,401
App. No.
17/184,866
Granted
Jan 31, 2023
Kind
B2
Abstract

A solar panel includes a plurality of photovoltaic cells embedded in a layer of encapsulant. A textured and/or colored layer is positioned on a back side of the layer of encapsulant. The textured and/or colored layer matches a color and/or texture of the plurality of photovoltaic cells. A top layer is positioned on a front side of the layer of encapsulant.

Claims (24)

1. A solar panel comprising:

a topsheet;

a photovoltaic layer adjacent the topsheet, the photovoltaic layer comprising a plurality of photovoltaic cells encapsulated in a photovoltaic layer material, the plurality of photovoltaic cells comprising a first topography; and

a textured layer comprising a second topography matching the first topography; and

a layer of Si coating a surface of the textured layer facing the photovoltaic layer, wherein a color of the textured layer coated by the layer of Si matches a color of the plurality of photovoltaic cells.

2. The solar panel of claim 1 , wherein the textured layer comprises polyethylene terephalate.

3. The solar panel of claim 1 , wherein the textured layer comprises glass.

4. The solar panel of claim 1 , wherein the textured layer further comprises a layer of indium tin oxide (ITO) or Si 3 N 4 on the layer of Si.

5. The solar panel of claim 4 , wherein the textured layer is formed using a molding process.

6. The solar panel of claim 1 , wherein the textured layer is a backsheet.

7. The solar panel of claim 1 , wherein the photovoltaic layer comprises silicon with the first topography that has features of a first shape and the textured layer comprises a polymer that has the second topography with features of the first shape.

8. The solar panel of claim 1 , wherein the first topography has pyramidal features and the second topography has matching pyramidal features and wherein the textured layer is formed of a polymer.

9. The solar panel of claim 1 , wherein the textured layer comprises metallic layers and etched tracks that form electrical circuitry.

10. A solar panel comprising:

a photovoltaic layer comprising a plurality of photovoltaic cells encapsulated in a photovoltaic layer material, the plurality of photovoltaic cells comprising a first topography;

a topsheet positioned on a first side of the photovoltaic layer; and

a textured layer comprising a second topography that matches the first topography; and

a layer of Si coating the textured layer, wherein the textured layer reflects light matching a color of the plurality of photovoltaic cells and the textured layer is positioned on a second side of the photovoltaic layer opposite the first side.

11. The solar panel of claim 10 , wherein the reflectance of the textured layer is higher for infrared wavelengths than for visible wavelengths.

12. The solar panel of claim 10 , wherein the topsheet is a layer of glass.

13. The solar panel of claim 10 , wherein the textured layer comprises a polymer.

14. The solar panel of claim 10 , wherein the second topography comprises pyramidal features.

15. The solar panel of claim 10 , wherein the photovoltaic layer material further comprises ethylene vinyl acetate (EVA).

16. The solar panel of claim 10 , wherein the layer of Si coated on the textured layer is covered by a layer of indium tin oxide (ITO) or Si 3 N 4 .

Continuity (6)
Continuation 15796683 · Oct 27, 2017
Provisional Application 62452221 · Jan 30, 2017
Provisional Application 62452269 · Jan 30, 2017
Provisional Application 62450000 · Jan 24, 2017
Provisional Application 62414275 · Oct 28, 2016
Related Publication 20210202768A1 · Jul 1, 2021