Tube lancing machine
A machine comprising: a lance, the lance configured to clean insides of tubes; a guide way positioned near the tubes; a transversal drive support slidable on the guide way and configured to move the lance along the guide way towards an insertion head; a rotational drive coupled to the lance for controlling rotation of the lance; and a feeding system coupled to the lance, wherein the guide way forms at least one supporting lance channel over a length of the guide way, the at least one channel forming an enclosure from all sides for guiding the lance, whereby a part on the circumference of the enclosure is made of a flexible lip, which lip can be locally bent by deflectors travelling with the lance.
1. A machine comprising:
a lance, the lance configured to clean insides of tubes;
a guide way positioned near the tubes;
a transversal drive support slidable on the guide way and configured to move the lance along the guide way towards an insertion head;
a rotational drive coupled to the lance for controlling rotation of the lance; and
a feeding system coupled to the lance,
wherein the guide way forms at least one supporting lance channel over a length of the guide way, the at least one channel forming an enclosure from all sides for guiding the lance, whereby a part on the circumference of the enclosure is made of a flexible lip, which lip can be locally bent by deflectors travelling with the lance.
2. The machine of claim 1 , further comprising a second lance configured to move along the guide way in a second channel.
3. The machine of claim 1 , further comprising a rotational drive carriage coupled to the transversal drive support and configured to receive transversal pushing forces from the transversal drive support through connecting pieces that are slidable on the guide way.
4. The machine of claim 1 , wherein the rotational drive further comprises:
a swivel configured to transform a stationary feed into a rotatable feed tube; and
a motor with a gear box for rotating the rotatable feed tube, the rotatable feed tube ending in an end piece with a connection configured to couple to the lance, the lance comprising a flexible hose,
wherein the insertion head comprises a tube indexer configured to adapt a lateral distance of the lance to a lateral distance of a tube to be cleaned.
5. The machine of claim 4 , wherein the lance is directed at an angle to a bottom of the at least one channel and bent to follow the at least one channel to the insertion head.
6. The machine of claim 4 ,
wherein the lance is directed at an angle to a bottom of the at least one channel and bent to be guided into the at least one channel by a rotatable pipe,
wherein the rotatable pipe is axially supported by bearings in a lance anchor coupled to a lance anchor carriage, which is transversally coupled to the transversal drive support by guiding pieces and which is configured to be slidable on the guide way, and
wherein the lance is configured to pass from an end of the at least one channel into the insertion head.
7. The machine of claim 4 , further comprising a lance anchor carriage configured to be slidable on the guide way and having transversal coupling bars coupling the lance anchor carriage to the transversal drive support, the lance anchor carriage coupled to a lance anchor in the at least one channel, the lance anchor supporting an axially rotatable connector with bearings.
8. The machine of claim 7 , wherein the rotatable connector comprises a first coupling means on a first end for coupling the rotatable connector to a flexible hose and a second coupling means on a second end for coupling the rotatable connector to the lance.
9. The machine of claim 7 , further comprising a flexible guiding hose configured to guide the lance and be connected between an end of the at least one channel and the inserting head, wherein the flexible guiding hose is further configured to maneuver the inserting head with the tube indexer without changing the position of the guide way relative to the tubes.
10. The machine of claim 1 , further comprising a transversal drive support supporting a lance anchor in the at least one channel, the lance anchor supporting an axially rotatable connector with bearings, wherein the rotatable connector comprises a first coupling means on a first end for coupling the rotatable connector to a flexible hose and a second coupling means on a second end for coupling the rotatable connector to the lance, wherein the lance is configured to pass from an end of the at least one channel into the insertion head, wherein the insertion head comprises a tube indexer configured to adapt a lateral distance of the lance to a lateral distance of a tube to be cleaned.
11. The machine of claim 10 , further comprising:
an external rotational drive comprising a swivel configured to transform a stationary feed into a rotatable feed tube; and
an air motor with gear box for rotating the rotatable feed tube, the rotatable feed tube ending in an end piece with a connection configured to couple to the flexible hose.
12. The machine of claim 10 , further comprising a flexible guiding hose configured to guide the lance and be connected between an end of the at least one channel and the inserting head, wherein the flexible guiding hose is further configured to maneuver the inserting head with the tube indexer without changing the position of the guide way relative to the tubes.
13. The machine of claim 1 , wherein the at least one channel of the guide way is formed by a bottom surface of the flexible lip, an exterior top surface of a first rigid beam, an exterior side surface of a second rigid beam, and an interior side surface of a wall.
14. The machine of claim 13 , wherein the guide way further comprises a start and service section where portions of the flexible lip, the first rigid beam, and the second rigid beam are not present, such that an interior of the guide way may be accessed.
15. The machine of claim 1 , wherein the flexible lip comprises incisions or horizontally or vertically-oriented lip stripes configured to reduce friction with one or more deflectors created when the lance is advanced in the at least one channel.
16. The machine of claim 15 , wherein the flexible lip comprises horizontally-oriented lip stripes and the horizontally-oriented lip stripes are spaced apart from each other and clamped at points along the guide way to reduce friction against deflectors present during initial vertical bending at an initial vertical bending zone of the deflectors present.
17. The machine of claim 15 , wherein the flexible lip comprises vertically-oriented lip stripes and the vertically-oriented lip stripes are spaced apart from each other and coupled at points along the guide way to reduce the friction against the deflectors when the vertically-oriented lip stripes are bent horizontally.
18. The machine of claim 1 , wherein the lance comprises a flexible hose.
19. A method of using the machine of claim 1 , the method comprising:
driving the lance through the at least one supporting lance channel and insertion head and into a first tube with the transversal drive support;
rotating the lance with the rotational drive;
injecting liquid through the lance; and
moving the insertion head to a second tube using a tube indexer unit,
wherein the lance comprises a flexible hose.
20. The method of claim 19 , further comprising bending the flexible hose of the lance as it is driven through the at least one supporting lance channel.