IP Library Granted Patent US 11,799,382
Granted Patent B2
US 11,799,382 · App. 17/191,073 · Granted Oct 24, 2023

Resonant converter with dual-mode control

Inventors: Chen-Hua Chiu (New Taipei, TW); Sangcheol Moon (Bucheon-si, KR)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H02M3/33573H02M1/0058H02M1/083H02M1/0054
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Quick Facts
Patent No.
US 11,799,382
App. No.
17/191,073
Granted
Oct 24, 2023
Kind
B2
Abstract

It may be desirable to limit the switching frequency of a pulse frequency modulated (PFM) resonant converter, however certain load conditions and/or startup condition require high switching frequencies to regulate an output voltage. The disclosed resonant converter can limit a maximum switching frequency while regulating an output voltage by shifting from PFM to phase-difference modulation based on a load condition. The appropriate modulation can be applied based on a comparison between a charge-control signal and a load-control signal.

Claims (41)

1. A resonant converter, comprising:

a resonant network;

an integrator circuit coupled to the resonant network, the integrator circuit configured to convert a current of the resonant network into a charge-control signal, the charge-control signal being a voltage corresponding to a charge of the resonant network;

a full-bridge switching network including a first totem pole circuit and a second totem pole circuit, the full-bridge switching network configured to output a first drive signal corresponding to a pulse-frequency modulation (PFM) in a first control mode and to output a second drive signal corresponding to phase-difference modulation in a second control mode; and

a switching controller coupled to the integrator circuit and configured to generate switching signals to control the full-bridge switching network according to the first control mode or the second control mode based on a load condition and a target switching frequency, the load condition being determined based on a comparison of the charge-control signal and a load-control signal, wherein:

the switching signals include first totem pole switching signals and second totem pole switching signals;

in the first control mode of the switching controller, the first totem pole switching signals and the second totem pole switching signals generated by the switching controller have a phase difference that is approximately zero and a switching frequency below the target switching frequency and corresponding to the load condition; and

in the second control mode of the switching controller, the phase difference between the first totem pole switching signals and the second totem pole switching signals corresponds to the load condition and the switching frequency of the first totem pole switching signals and the second totem pole switching signals is clamped at the target switching frequency.

2. The resonant converter according to claim 1 , wherein the switching controller includes a first SR latch coupled to the first totem pole circuit and a second SR latch coupled to the second totem pole circuit.

3. The resonant converter according to claim 2 , wherein the first SR latch is configured to change states based on the comparison of the charge-control signal to the load-control signal.

4. The resonant converter according to claim 2 , wherein the second SR latch is configured to change states based on the comparison of the charge-control signal to the load-control signal and a first clock-timer signal to a minimum switching period signal, the minimum switching period signal corresponding to the target switching frequency.

5. The resonant converter according to claim 4 , further comprising:

a timing circuit including a first clock timer configured to generate the first clock-timer signal based on a voltage across a first timer capacitance that is charged and discharged by the second totem pole switching signals corresponding to the second totem pole circuit of the full-bridge switching network.

6. The resonant converter according to claim 1 , wherein the resonant network is an LLC resonant network.

7. The resonant converter according to claim 1 , wherein the load-control signal is a voltage that corresponds to a difference between an output voltage of the resonant converter and a reference voltage.

8. The resonant converter according to claim 1 , wherein the switching signals do not exceed the target switching frequency as the load condition is changed.

9. A resonant converter, comprising:

a full-bridge switching network that includes a first totem pole circuit and a second totem pole circuit, the full-bridge switching network configured to receive an input direct current (DC) voltage at an input to the resonant converter and to output a first drive signal that is modulated using pulse-frequency modulation (PFM) in a first control mode and a second drive signal that is modulated using phase-difference modulation in a second control mode;

a resonant network configured to receive the first drive signal in the first control mode and the second drive signal in the second control mode and to output a filtered drive signal;

an integrator circuit coupled to the resonant network, the integrator circuit configured to convert a current of the resonant network into a charge-control signal, the charge-control signal being a voltage corresponding to a charge of the resonant network;

a rectifier network configured to receive the filtered drive signal from the resonant network and generate an output DC voltage at an output of the resonant converter; and

a switching controller configured to receive the charge-control signal as feedback from the resonant network and a load-control signal as feedback from the output of the resonant converter and generate first totem pole switching signals in the first control mode and second totem pole switching signals in the second control mode based on a comparison between the charge-control signal and the load-control signal, wherein in the first control mode, a frequency of the first totem pole switching signals and the second totem pole switching signals is controlled, and in the second control mode, a phase difference between the first totem pole switching signals and the second totem pole switching signals is controlled, wherein:

in the first control mode, the phase difference between the first totem pole switching signals and the second totem pole switching signals is approximately zero and a switching frequency, which is below a target switching frequency, corresponds to a load condition; and

in the second control mode, the switching frequency is clamped at the target switching frequency and the phase difference between the first totem pole switching signals and the second totem pole switching signals corresponds to the load condition.

10. The resonant converter according to claim 9 , wherein the resonant network is a series inductor-inductor-capacitor (LLC) circuit and the charge-control signal is an integration of a current in the LLC circuit.

11. The resonant converter according to claim 9 , wherein the first totem pole circuit and the second totem pole circuit are configurable in four different states, wherein in the first control mode, the full-bridge switching network is toggled between two of the four different states and in the second control mode, the full-bridge switching network is cycled through all of the four different states.

12. The resonant converter according to claim 9 , wherein the switching controller includes a first SR latch coupled to the first totem pole circuit and a second SR latch coupled to the second totem pole circuit.

13. The resonant converter according to claim 12 , wherein the first SR latch is configured to change states based on the comparison of the charge-control signal to the load-control signal.

14. The resonant converter according to claim 12 , wherein the second SR latch is configured to change states based on the comparison of the charge-control signal to the load-control signal and a first clock-timer signal to a minimum switching period signal.

15. The resonant converter according to claim 14 , further comprising:

a timing circuit including a first clock timer configured to generate the first clock-timer signal based on a voltage across a first timer capacitance that is charged and discharged by the second totem pole switching signals.

16. The resonant converter according to claim 9 , wherein the load-control signal is a voltage that corresponds to a difference between the output DC voltage of the resonant converter and a reference voltage.

17. The resonant converter according to claim 9 , wherein the switching controller is further configured to determine the load condition based on the comparison between the charge-control signal and the load-control signal.

18. A resonant converter, comprising:

a full-bridge switching network that includes a first totem pole circuit and a second totem pole circuit, the full-bridge switching network configured to output a first drive signal that is modulated using pulse-frequency modulation (PFM) in a first control mode and a second drive signal that is modulated using phase-difference modulation in a second control mode;

a resonant network configured to receive the first drive signal in the first control mode and the second drive signal in the second control mode and to output a filtered drive signal;

an integrator circuit coupled to the resonant network, the integrator circuit configured to convert a current of the resonant network into a charge-control signal, the charge-control signal being a voltage corresponding to a charge of the resonant network; and

a switching controller configured to receive the charge-control signal as feedback from the resonant network and a load-control signal as feedback from an output of the resonant converter and generate first totem pole switching signals in the first control mode and second totem pole switching signals in the second control mode based on a comparison between the charge-control signal and the load-control signal, wherein in the first control mode, a frequency of the first totem pole switching signals and the second totem pole switching signals is controlled, and in the second control mode, a phase difference between the first totem pole switching signals and the second totem pole switching signals is controlled, wherein:

in the first control mode, the phase difference between the first totem pole switching signals and the second totem pole switching signals is approximately zero and a switching frequency, which is below a target switching frequency, corresponds to a load condition; and

in the second control mode, the switching frequency is clamped at the target switching frequency and the phase difference between the first totem pole switching signals and the second totem pole switching signals corresponds to the load condition.

19. The resonant converter according to claim 18 , wherein the resonant network is a series inductor-inductor-capacitor (LLC) circuit and the charge-control signal is an integration of a current in the LLC circuit.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL 056595, FRAME 0177 Recorded Aug 16, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 064615/0564 →
SECURITY INTEREST Recorded Jun 15, 2021
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 056595/0177 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2021
From: CHIU, CHEN-HUA; MOON, SANGCHEOL
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 055481/0230 →