IP Library Granted Patent US 11,540,433
Granted Patent B2
US 11,540,433 · App. 17/192,821 · Granted Dec 27, 2022

Shielding material for electromagnetic pulse protection

Inventor: Lawrence R. Sadler (Palmetto, FL)
H05K9/0088H05K9/0003
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Quick Facts
Patent No.
US 11,540,433
App. No.
17/192,821
Granted
Dec 27, 2022
Kind
B2
Abstract

Apparatuses, systems, and methods are disclosed for electromagnetic pulse (“EMP”) shielding. An enclosure may include a plurality of sheets of structural EMP shielding material disposed to enclose a space, and one or more EMP shielding connectors to bridge gaps between the sheets of structural EMP shielding material. The sheets of structural EMP shielding material may individually include a first set of alternating layers of ferrous metal and non-ferrous metal, a second set of alternating layers of ferrous metal and non-ferrous metal, and an electrically non-conductive layer disposed between the first set of alternating layers and the second set of alternating layers. The one or more EMP shielding connectors may individually include at least one layer of ferrous metal, at least one layer of non-ferrous metal, and a bonding material for bonding to the sheets of structural EMP shielding material.

Claims (37)

1. An apparatus for electromagnetic pulse (“EMP”) shielding, comprising:

a first set of alternating layers of ferrous metal and non-ferrous metal;

a second set of alternating layers of ferrous metal and non-ferrous metal; and

an electrically non-conductive layer disposed between the first set of alternating layers and the second set of alternating layers

wherein at least one of the first set of alternating layers and the second set of alternating layers comprises two ferrous layers and two non-ferrous layers.

2. An apparatus for electromagnetic pulse (“EMP”) shielding, comprising:

a first set of alternating layers of ferrous metal and non-ferrous metal;

a second set of alternating layers of ferrous metal and non-ferrous metal; and

an electrically non-conductive layer disposed between the first set of alternating layers and the second set of alternating layers,

wherein at least one of the first set of alternating layers and the second set of alternating layers comprises two ferrous layers and two non-ferrous layers, and

wherein the first set of alternating layers and the second set of alternating layers both individually comprise two ferrous layers and two non-ferrous layers.

3. An apparatus for electromagnetic pulse (“EMP”) shielding, comprising:

a first set of alternating layers of ferrous metal and non-ferrous metal;

a second set of alternating layers of ferrous metal and non-ferrous metal; and

an electrically non-conductive layer disposed between the first set of alternating layers and the second set of alternating layers,

wherein at least one of the first set of alternating layers and the second set of alternating layers comprises two ferrous layers and two non-ferrous layers, and

wherein the electrically non-conductive layer is an air gap, and

wherein the apparatus further comprises a first substrate to support the first set of alternating layers and a second substrate to support the second set of alternating layers.

4. An enclosure for electromagnetic pulse (“EMP”) shielding, comprising:

a plurality of sheets of structural EMP shielding material disposed to enclose a space, each of the sheets of structural EMP shielding material individually comprising:

a first set of alternating layers of ferrous metal and non-ferrous metal;

a second set of alternating layers of ferrous metal and non-ferrous metal; and

an electrically non-conductive layer disposed between the first set of alternating layers and the second set of alternating layers; and

one or more EMP shielding connectors to bridge gaps between the sheets of structural EMP shielding material, each of the one or more EMP shielding connectors individually comprising at least one layer of ferrous metal, at least one layer of non-ferrous metal, and a bonding material for bonding to the sheets of structural EMP shielding material.

5. The enclosure of claim 4 , wherein at least one of the one or more EMP shielding connectors is a flat connector to bridge a gap between co-planar sheets of structural EMP shielding material.

6. The enclosure of claim 4 , wherein at least one of the one or more EMP shielding connectors is an angled connector to bridge a corner gap between sheets of structural EMP shielding material.

7. The enclosure of claim 4 , wherein the ferrous metal is galvanized sheet steel.

8. The enclosure of claim 4 , wherein the non-ferrous metal is aluminum foil.

9. The enclosure of claim 4 , wherein the electrically non-conductive layer is an inner substrate bonded to the first set of alternating layers and the second set of alternating layers.

10. A method comprising:

providing a plurality of sheets of structural EMP shielding material, each of the sheets of structural EMP shielding material individually comprising:

a first set of alternating layers of ferrous metal and non-ferrous metal;

a second set of alternating layers of ferrous metal and non-ferrous metal; and

an electrically non-conductive layer disposed between the first set of alternating layers and the second set of alternating layers;

providing one or more EMP shielding connectors, each of the one or more EMP shielding connectors individually comprising at least one layer of ferrous metal, at least one layer of non-ferrous metal, and a bonding material for bonding to the sheets of structural EMP shielding material;

disposing the sheets of structural EMP shielding material to enclose a space; and

coupling the EMP shielding connectors to the sheets of structural EMP shielding material to bridge gaps between the sheets of structural EMP shielding material.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2026
From: SADLER, LAWRENCE R
To: LRS INNOVATIONS GROUP LLC
Reel/Frame 074972/0355 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2026
From: SADLER, LAWRENCE R
To: LRS INNOVATIONS GROUP LLC
Reel/Frame 074972/0613 →
Continuity (2)
Provisional Application 62985138 · Mar 4, 2020
Related Publication 20210282303A1 · Sep 9, 2021