IP Library › Granted Patent US 11,573,016
Granted Patent B2
US 11,573,016 · App. 17/197,479 · Granted Feb 7, 2023

Water cooled dehumidification system

Inventors: Weizhong Yu (Cottage Grove, WI); Todd R. DeMonte (Cottage Grove, WI); Grant M. Lorang (Lake Mills, WI); David Treleven (Raleigh, NC)
Assignee: THERMA-STOR LLC
F24F3/153F24F7/013F25B5/04F25B6/04F25B41/42F24F2003/1452F24F2007/0025F24F2110/22F24F2140/30F25B25/005F25B2700/13F25B2700/1353
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Quick Facts
Patent No.
US 11,573,016
App. No.
17/197,479
Granted
Feb 7, 2023
Kind
B2
Abstract

A dehumidification system includes a compressor, a primary evaporator, a primary condenser, a secondary evaporator, a secondary condenser, and a water pump. The secondary evaporator receives an inlet airflow and outputs a first airflow to the primary evaporator. The primary evaporator receives the first airflow and outputs a second airflow to the secondary condenser. The secondary condenser receives the second airflow and outputs a dehumidified airflow. The compressor receives a flow of refrigerant from the primary evaporator and provides the flow of refrigerant to the primary condenser. The primary condenser receives the flow of refrigerant and outputs the flow of refrigerant at a lower temperature through heat transfer with a flow of fluid. The flow of fluid is directed, by the water pump, to a heat exchanger or an external source, where heat is rejected from the flow of fluid.

Claims (59)

1. A dehumidification system comprising:

a primary metering device;

a secondary metering device;

a secondary evaporator operable to:

receive a flow of refrigerant from the primary metering device; and

receive an inlet airflow and output a first airflow, the first airflow comprising cooler air than the inlet airflow, the first airflow generated by transferring heat from the inlet airflow to the flow of refrigerant as the inlet airflow passes through the secondary evaporator;

a primary evaporator operable to:

receive the flow of refrigerant from the secondary metering device; and

receive the first airflow and output a second airflow, the second airflow comprising cooler air than the first airflow, the second airflow generated by transferring heat from the first airflow to the flow of refrigerant as the first airflow passes through the primary evaporator;

a secondary condenser operable to:

receive the flow of refrigerant from the secondary evaporator; and

receive the second airflow and output a dehumidified airflow, the dehumidified airflow comprising warmer air with less relative humidity than the second airflow, the dehumidified airflow generated by transferring heat from the flow of refrigerant to the dehumidified airflow as the second airflow passes through the secondary condenser;

a compressor operable to:

receive the flow of refrigerant from the primary evaporator and provide the flow of refrigerant to a primary condenser, the flow of refrigerant provided to the primary condenser comprising a higher pressure than the flow of refrigerant received at the compressor;

the primary condenser operable to:

receive the flow of refrigerant from the compressor; and

transfer heat from the flow of refrigerant to a flow of fluid as the condenser receives the flow of refrigerant and the flow of fluid; and

a first water pump operable to cycle the flow of fluid towards and away from the primary condenser.

2. The dehumidification system of claim 1 , further comprising a heat exchanger operable to:

receive the flow of fluid from the primary condenser; and

transfer heat from the flow of fluid to a first outdoor airflow as the first outdoor airflow flows into the heat exchanger.

3. The dehumidification system of claim 2 , wherein the heat exchanger is a cooling tower operable to:

dispense the fluid within the cooling tower, wherein the fluid directly contacts the first outdoor airflow as the fluid flows through the cooling tower and transfers heat to the first outdoor airflow;

evaporate a portion of the fluid as the heat transfers from the fluid to the first outdoor airflow; and

collect a remaining portion of the fluid after transferring heat to the first outdoor airflow, wherein the remaining portion of the fluid is at a lower temperature.

4. The dehumidification system of claim 2 , wherein the heat exchanger is a dry cooler operable to:

induce the first outdoor airflow to flow through the dry cooler; and

provide the flow of fluid to the external source, wherein the fluid is discharged at a lower temperature than the temperature of the fluid received by the dry cooler.

5. The dehumidification system of claim 1 , further comprising an external source configured to provide the flow of fluid, wherein the external source is selected from a group consisting of a ground reservoir, a natatorium, an outdoor body of water, and any combinations thereof.

6. The dehumidification system of claim 1 , wherein the fluid is water or a mixture of water and glycol.

7. The dehumidification system of claim 1 , wherein two or more members selected from the group consisting of the secondary evaporator, the primary evaporator, and the secondary condenser are combined in a single coil pack.

8. The dehumidification system of claim 1 , wherein at least one of the primary evaporator and the secondary evaporator comprises two or more circuits for the flow of refrigerant.

9. The dehumidification system of claim 8 , comprising at least one of passive and active metering devices operable to provide subdivided flow of refrigerant to at least one of the primary evaporator and the secondary evaporator.

10. The dehumidification system of claim 8 , wherein the primary metering device and the secondary metering device are operable to provide subdivided flow of refrigerant to the primary evaporator and the secondary evaporator.

11. The dehumidification system of claim 1 , wherein the dehumidification system is operable to cause the refrigerant to evaporate twice and condense twice in one refrigeration cycle.

12. The dehumidification system of claim 1 , further comprising a first fan operable to generate the inlet, first, second, and dehumidified airflows.

13. A dehumidification system comprising:

a secondary evaporator operable to receive an inlet airflow and output a first airflow, the first airflow comprising cooler air than the inlet airflow, the first airflow generated by transferring heat from the inlet airflow to a flow of refrigerant as the inlet airflow passes through the secondary evaporator;

a primary evaporator operable to receive the first airflow and output a second airflow, the second airflow comprising cooler air than the first airflow, the second airflow generated by transferring heat from the first airflow to the flow of refrigerant as the first airflow passes through the primary evaporator;

a secondary condenser operable to receive the second airflow and output a dehumidified airflow, the dehumidified airflow comprising warmer and less humid air than the second airflow, the dehumidified airflow generated by transferring heat from the flow of refrigerant to the dehumidified airflow as the second airflow passes through the secondary condenser;

a compressor operable to receive the flow of refrigerant from the primary evaporator and provide the flow of refrigerant to a primary condenser, the flow of refrigerant provided to the primary condenser comprising a higher pressure than the flow of refrigerant received at the compressor;

the primary condenser operable to:

receive the flow of refrigerant from the compressor; and

transfer heat from the flow of refrigerant to a flow of fluid as the condenser receives the flow of refrigerant and the flow of fluid; and

a water pump operable to cycle the flow of fluid towards and away from the primary condenser.

14. The dehumidification system of claim 13 , further comprising an external source configured to provide the flow of fluid, wherein the external source is selected from a group consisting of a ground reservoir, a natatorium, an outdoor body of water, and any combinations thereof.

15. The dehumidification system of claim 13 , further comprising a heat exchanger operable to:

receive the flow of fluid from the primary condenser; and

transfer heat from the flow of fluid to a first outdoor airflow as the first outdoor airflow flows into the heat exchanger.

16. The dehumidification system of claim 15 , wherein the heat exchanger is a cooling tower operable to:

dispense the fluid within the cooling tower, wherein the fluid directly contacts the first outdoor airflow as the fluid flows through the cooling tower and transfers heat to the first outdoor airflow;

evaporate a portion of the fluid as the heat transfers from the fluid to the first outdoor airflow; and

collect a remaining portion of the fluid after transferring heat to the first outdoor airflow, wherein the remaining portion of the fluid is at a lower temperature.

17. The dehumidification system of claim 15 , wherein the heat exchanger is a dry cooler operable to:

induce the first outdoor airflow to flow through the dry cooler; and

provide the flow of fluid to the external source, wherein the fluid is discharged at a lower temperature than the temperature of the fluid received by the dry cooler.

18. The dehumidification system of claim 13 , wherein the fluid is water or a mixture of water and glycol.

19. The dehumidification system of claim 13 , further comprising a first fan operable to generate the inlet, first, second, and dehumidified airflows.

20. The dehumidification system of claim 13 , wherein the dehumidification system is operable to cause the refrigerant to evaporate twice and condense twice in one refrigeration cycle.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2021
From: YU, WEIZHONG; DEMONTE, TODD R.; LORANG, GRANT M.; TRELEVEN, DAVID
To: THERMA-STOR LLC.
Reel/Frame 055549/0383 →
Continuity (3)
Continuation In Part 16234052 · Dec 27, 2018
Continuation In Part 15460772 · Mar 16, 2017
Related Publication 20210199317A1 · Jul 1, 2021
Cited By (1)
US 12,247,760