IP Library › Granted Patent US 11,855,214
Granted Patent B2
US 11,855,214 · App. 17/201,673 · Granted Dec 26, 2023

Inner spacers for gate-all-around semiconductor devices

Inventors: Yu-Yun Peng (Hsinchu, TW); Fu-Ting Yen (Hsinchu, TW); Ting-Ting Chen (New Taipei, TW); Keng-Chu Lin (Ping-Tung, TW); Tsu-Hsiu Perng (Hsinchu County, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO. LTD.
H01L29/785H01L21/0217H01L21/02203H01L29/6656H01L29/66545H01L29/66553H01L29/66795H01L21/823468H01L29/0665H01L29/42392
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Quick Facts
Patent No.
US 11,855,214
App. No.
17/201,673
Granted
Dec 26, 2023
Kind
B2
Abstract

Semiconductor devices and methods of forming the same are provided. A semiconductor device according to the present disclosure includes a first semiconductor channel member and a second semiconductor channel member over the first semiconductor channel member and a porous dielectric feature that includes silicon and nitrogen. In the semiconductor device, the porous dielectric feature is sandwiched between the first and second semiconductor channel members and a density of the porous dielectric feature is smaller than a density of silicon nitride.

Claims (39)

1. A semiconductor structure, comprising:

a plurality of nanostructures disposed over a substrate; and

a plurality of porous inner spacer features interleaving the plurality of nanostructures,

wherein the plurality of porous inner spacer features comprise silicon and nitrogen,

wherein a density of the plurality of porous inner spacer features is smaller than a density of silicon nitride.

2. The semiconductor structure of claim 1 , wherein the plurality of nanostructures are vertically spaced apart from one another.

3. The semiconductor structure of claim 1 , wherein one of the plurality of porous inner spacer features is disposed between a bottommost nanostructure of the plurality of nanostructures and the substrate.

4. The semiconductor structure of claim 1 , wherein a dielectric constant of the plurality of porous inner spacer features is between about 4.9 and about 5.2.

5. The semiconductor structure of claim 1 , wherein the density of the plurality of porous inner spacer features is between about 2.1 g/cm 3 and about 2.3 g/cm 3 .

6. The semiconductor structure of claim 1 , wherein a nitrogen content of the plurality of porous inner spacer features is between about 30% and about 40%.

7. The semiconductor structure of claim 1 , wherein the plurality of porous inner spacer features further comprises carbon.

8. The semiconductor structure of claim 7 , wherein a carbon content of the plurality of porous inner spacer features is between about 3% and about 8%.

9. A semiconductor device, comprising:

a first source/drain feature and a second source/drain feature;

a plurality of nanostructures extending between the first source/drain feature and the second source/drain feature along a direction;

a gate structure wrapping around each of the plurality of nano structures; and

a plurality of porous inner spacer features disposed between the gate structure and the first source/drain feature and between the gate structure and the second source/drain feature,

wherein the plurality of porous inner spacer features comprise silicon and nitrogen,

wherein a density of the plurality of porous inner spacer features is smaller than a density of silicon nitride.

10. The semiconductor device of claim 9 , wherein the plurality of nano structures are vertically spaced apart from one another.

11. The semiconductor device of claim 9 , wherein the plurality of nano structures are interleaved by the plurality of porous inner spacer features.

12. The semiconductor device of claim 9 ,

wherein the plurality of nanostructures are disposed over a substrate,

wherein one of the plurality of porous inner spacer features is disposed between a bottommost nanostructure of the plurality of nanostructures and the substrate.

13. The semiconductor device of claim 9 , wherein a dielectric constant of the plurality of porous inner spacer features is between about 4.9 and about 5.2.

14. The semiconductor device of claim 9 , wherein the density of the plurality of porous inner spacer features is between about 2.1 g/cm 3 and about 2.3 g/cm 3 .

15. The semiconductor device of claim 9 , wherein a nitrogen content of the plurality of porous inner spacer features is between about 30% and about 40%.

16. The semiconductor device of claim 9 , wherein the plurality of porous inner spacer features further comprises carbon.

17. The semiconductor device of claim 16 , wherein a carbon content of the plurality of porous inner spacer features is between about 3% and about 8%.

18. A semiconductor structure, comprising:

a first source/drain feature and a second source/drain feature;

a plurality of nanostructures extending between the first source/drain feature and the second source/drain feature along a direction;

a gate structure wrapping around each of the plurality of nanostructures, the gate structure comprising a top portion over a topmost nanostructure of the plurality of nanostructure;

a plurality of porous inner spacer features disposed between the gate structure and the first source/drain feature and between the gate structure and the second source/drain feature; and

a gate spacer disposed along sidewalls of the top portion of the gate structure, wherein a composition of the gate spacer is different from a composition of the plurality of porous inner spacer features,

wherein the plurality of porous inner spacer features comprise silicon and nitrogen,

wherein a density of the plurality of porous inner spacer features is smaller than a density of silicon nitride.

19. The semiconductor structure of claim 18 , wherein the gate spacer is formed of silicon oxycarbide.

20. The semiconductor structure of claim 18 , wherein the density of the plurality of porous inner spacer features is between about 2.1 g/cm 3 and about 2.3 g/cm 3 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2021
From: PENG, YU-YUN; YEN, FU-TING; LIN, KENG-CHU; CHEN, TING-TING; PERNG, TSU-HSIU
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO. LTD.
Reel/Frame 055594/0175 →
Continuity (2)
Continuation 16572679 · Sep 17, 2019
Related Publication 20210202735A1 · Jul 1, 2021
Cited By (1)
US 12,453,153