IP Library Granted Patent US 11,479,506
Granted Patent B2
US 11,479,506 · App. 17/201,779 · Granted Oct 25, 2022

Dry mix and concrete composition containing bed ash and related methods

Inventors: Douglas W. Schane (Adena, OH); Arthur B. Brown (Durango, CO)
Assignee: Crown Products & Services, Inc.
C04B28/021C04B14/28C04B28/04C04B28/065C04B40/0042E01C7/142E01C7/147E02D3/123C04B2111/00043C04B2111/0075C04B2111/00724C04B2111/00732C04B2111/00741C09K17/10
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Quick Facts
Patent No.
US 11,479,506
App. No.
17/201,779
Granted
Oct 25, 2022
Kind
B2
Abstract

Embodiments of a dry mix for producing a concrete composition are provided. The dry mix includes aggregate, cement, and bed ash. The bed ash contains the combustion product of a fluidized bed coal combustion reaction. Additionally, embodiments of a method of preparing the dry mix and embodiments of a method of preparing a concrete composition are provided. The dry mix is also suitable for repairing soil slips, and embodiments of a method of repairing a soil slip are also provided.

Claims (19)

1. A method of repairing a soil slip on a slope, the method comprising the steps of:

excavating earth from the soil slip to a depth below a slip plane of the soil slip;

mixing the earth with a dry mix to create an augmented soil, the dry mix comprising bed ash and cement;

replacing the augmented soil in the soil slip; and

compacting the augmented soil.

2. The method of claim 1 , wherein the weight ratio of bed ash to cement in the dry mix is from 3:1 to 5:1.

3. The method of claim 2 , wherein the weight ratio of bed ash to cement in the dry mix is about 4:1.

4. The method of claim 1 , wherein the dry mix comprises 18% to 20% by weight of the cement.

5. The method of claim 1 , wherein the dry mix further comprises aggregate.

6. The method of claim 5 , wherein the dry mix comprises substantially equal volumes of aggregate and of bed ash and cement.

7. The method of claim 5 , wherein the aggregate is 2″×3″ crushed stone.

8. The method of claim 1 , wherein the step of excavating further comprises forming one or more keyways in the slope.

9. The method of claim 1 , wherein the augmented soil comprises 5% to 40% by weight of the dry mix.

10. The method of claim 9 , wherein the augmented soil comprises from 10% to 15% by weight of the dry mix.

11. The method of claim 1 , wherein the step of replacing the augmented soil in the soil slip further comprises filling the soil slip in lifts of no more than 24″.

12. The method of claim 11 , wherein the compacting step is performed after each lift.

13. The method of claim 1 , further comprising the step of forming at least one horizontal catchment on the slope.

14. The method of claim 13 , wherein a horizontal catchment of the at least one horizontal catchment is located at a base of the slope between the slop and a roadway.

15. The method of claim 1 , wherein the method does not comprise a step of adding water to the augmented soil.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE SUITE NUMBER WAS INADVERTENTLY ADDED TO THE ASSIGNEE/RECEIVING PARTY (KODIAK WYOMING) - ADDRESS. THIS NEEDS TO BE REMOVED. PREVIOUSLY RECORDED ON REEL 74922 FRAME 109. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 12, 2026
From: COLONIAL CHEMICALS SOLUTIONS, INC., A GEORGIA CORPORATION AND AS SUCCESSOR BY MERGER TO CROWN PRODUCTS & SERVICES, INC., A DELAWARE CORPORATION
To: KODIAK WYOMING MARKETING, LLC, A WYOMING LIMITED LIABILITY COMPANY
Reel/Frame 075781/0601 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2026
From: COLONIAL CHEMICALS SOLUTIONS, INC., A GEORGIA CORPORATION AND AS SUCCESSOR BY MERGER TO CROWN PRODUCTS & SERVICES, INC., A DELAWARE CORPORATION
To: KODIAK WYOMING MARKETING, LLC, A WYOMING LIMITED LIABILITY COMPANY
Reel/Frame 074922/0109 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Nov 1, 2022
From: CROWN PRODUCTS & SERVICES, INC.
To: PNC BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 061836/0486 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2021
From: SCHANE, DOUGLAS W.; BROWN, ARTHUR B.
To: CROWN PRODUCTS & SERVICES, INC.
Reel/Frame 055627/0035 →
Continuity (4)
Division 16137163 · Sep 20, 2018
Provisional Application 62561556 · Sep 21, 2017
Provisional Application 62641838 · Mar 12, 2018
Related Publication 20210198145A1 · Jul 1, 2021
Cited By (1)
US 12,215,058