IP Library › Granted Patent US 11,799,076
Granted Patent B2
US 11,799,076 · App. 17/210,824 · Granted Oct 24, 2023

Active material, anode layer, battery, and methods for producing these

Inventors: Mitsutoshi Otaki (Susono, JP); Jun Yoshida (Mishima, JP); Kazuhiro Suzuki (Hadano, JP); Masanori Harata (Kariya, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H01M4/386C01B33/021H01B1/04H01M4/134H01M4/1395H01M4/366H01M10/0525H01M10/44C01P2002/74
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,799,076
App. No.
17/210,824
Granted
Oct 24, 2023
Kind
B2
Abstract

A main object of the present disclosure is to provide an active material wherein a volume variation due to charge/discharge is small. The present disclosure achieves the object by providing an active material comprising a silicon clathrate II type crystal phase, including a void inside a primary particle, and a void amount of the void with a fine pore diameter of 100 nm or less is 0.05 cc/g or more and 0.15 cc/g or less.

Claims (23)

1. An active material comprising a silicon clathrate II type crystal phase,

including a void inside a primary particle, and

a void amount of the void with a fine pore diameter of 100 nm or less is 0.05 cc/g or more and 0.15 cc/g or less.

2. The active material according to claim 1 , wherein, as peaks of the silicon clathrate II type crystal phase, peak “A” at a position of 2θ=20.09°±0.50° and peak “B” at a position of 2θ=31.72°±0.50° are observed in X-ray diffraction measurement using a CuKα ray, and

when an intensity of the peak “A” is regarded as I A , an intensity of the peak “B” is regarded as I B , and a maximum intensity in 2θ=22° to 23° is regarded as I M , I A /I M and I B /I M are respectively more than 1.

3. The active material according to claim 1 , wherein, peak “X” at a position of 99.2 eV±0.4 eV as a peak of Si(2p) deriving from Si, and peak “Y” at a position of 103.6 eV±0.4 eV as a peak of Si(2p) deriving from SiO 2 are observed in X-ray photoelectron spectroscopy measurement, and

when an intensity of the peak “X” is regarded as I X , and an intensity of the peak “Y” is regarded as I Y , I Y /I X is 1.30 or less.

4. The active material according to claim 3 , wherein the I Y /I X is 0.81 or less.

5. An anode layer comprising the active material according to claim 1 .

6. A battery comprising a cathode layer, an anode layer, and an electrolyte layer formed between the cathode layer and the anode layer, and

the anode layer is the anode layer according to claim 5 .

7. A method for producing an active material, the method comprising:

a preparing step of preparing an intermediate including a silicon clathrate II type crystal phase of claim 1 ,

an alloying step of obtaining an alloy compound by alloying the intermediate and a Li based material so as a molar ratio (Li/Si) of Li included in the Li based material to Si included in the intermediate is 3 or less, and

a Li removing step of removing the Li from the alloy compound and forming a void inside a primary particle.

8. The method for producing an active material according to claim 7 , wherein the Li/Si is 0.5 or more.

9. The method for producing an active material according to claim 7 , wherein, in the Li removing step, the Li is removed from the alloy compound using an ethanol.

10. A method for producing an anode layer, the method comprising:

an active material producing step of producing an active material by the method for producing an active material according to claim 7 , and

an anode layer forming step of forming an anode layer using the active material.

11. A method for producing a battery, the method comprising:

an active material producing step of producing an active material by the method for producing an active material according to claim 7 , and

an anode layer forming step of forming an anode layer using the active material.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2021
From: OTAKI, MITSUTOSHI; YOSHIDA, JUN; SUZUKI, KAZUHIRO; HARATA, MASANORI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 056132/0415 →
Priority Claims (1)
JP 2020-058556 · Mar 27, 2020 · national
Continuity (1)
Related Publication 20210305556A1 · Sep 30, 2021
Cited By (2)
US 12,300,812 US 12,586,782