IP Library › Patent Application 17217475
Patent Application
App. No. 17/217,475

ABSORBENT ARTICLES WITH BIOCOMPOSTABLE PROPERTIES

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Quick Facts
Patent No.
US None
App. No.
17/217,475
Abstract

Disclosed is an absorbent article with biocompostable properties, such as a baby diaper, adult incontinence product, or a feminine hygiene pad. Particularly, the present invention is directed to a biocompostable absorbent sanitary article with a high degree of biocompostability. The sanitary article comprises, in one embodiment, at least a top layer, a back layer, and absorbent core, wherein the absorbent core includes a superabsorbent polymer, and wherein at least the superabsorbent polymer is biocompostable.

Claims (44)

1 . A disposable absorbent sanitary article, comprising:

a fluid-permeable top layer;

a fluid-resistant back layer; and

an absorbent core;

wherein the fluid-permeable top layer is chemically and/or physically attached to the absorbent core, and wherein the absorbent core is chemically and/or physically attached to the fluid-resistant back layer;

wherein the absorbent core is positioned between the fluid-permeable top layer and the fluid-resistant back layer;

wherein the absorbent core includes a super absorbent polymer (SAP);

wherein the SAP includes a modified biopolymer and a non-biocompostable SAP;

wherein the modified biopolymer is not a graft polymer.

2 . The article of claim 1 , wherein the biobased carbon content of the modified biopolymer is at least approximately 50%.

3 . The article of claim 1 , wherein the fluid-permeable top layer, the fluid-resistant back layer, and/or the absorbent core are biocompostable or biodegradable.

4 . The article of claim 1 , wherein the modified biopolymer has an absorbency under load (AUL) at 0.7 psi of between 5 g/g and 15 g/g in a saline solution.

5 . The article of claim 1 , wherein the article has an acquisition time under load (ATUL) of between 60 seconds and 80 seconds for a first dose of 80 milliliters of 0.9% wt saline, thereby yielding a first average acquisition rate of between 1.000 milliliter/second and 1.333 milliliters/second.

6 . The article of claim 5 , wherein the modified biopolymer has an ATUL of between 85 and 105 seconds for a second dose of 80 milliliters of 0.9% wt saline, and an ATUL of between 155 and 205 seconds for a third dose of 80 milliliters of 0.9% wt saline, thereby yielding a second average acquisition rate of between 0.7619 milliliters/second and 0.9411 milliliters/second, and a third average acquisition rate of between 0.3902 milliliters/second and 0.5161 milliliters/second.

7 . The article of claim 1 , wherein between approximately 15% and approximately 75% of the SAP is the modified biopolymer and between approximately 25% and approximately 85% of the SAP is the non-biocompostable SAP.

8 . The article of claim 1 , wherein an alcohol is not used in a charge modification step of an extrusion process in making the modified biopolymer.

9 . A disposable absorbent sanitary article, comprising:

a fluid-permeable top layer;

a fluid-resistant back layer; and

an absorbent core;

wherein the fluid-permeable top layer is chemically and/or physically attached to the fluid-resistant back layer;

wherein the absorbent core is positioned between the fluid-permeable top layer and the fluid-resistant back layer;

wherein the absorbent core includes a super absorbent polymer (SAP) and absorbent fiber;

wherein the SAP includes a modified starch-based biopolymer and a non-biocompostable SAP;

wherein the modified starch-based biopolymer is not a graft polymer; and

wherein between approximately 15% and approximately 75% of the SAP is the modified starch-based biopolymer and between approximately 25% and approximately 85% of the SAP is the non-biocompostable SAP.

10 . The article of claim 9 , wherein the modified starch-based biopolymer is biocompostable such that the modified starch-based biopolymer is operable to exhibit at least 90% degradation within 180 days when compared to cellulose control.

11 . The article of claim 9 , further comprising at least one adhesive between layers of the absorbent sanitary article, and/or further comprising an external adhesive, wherein the at least one adhesive and/or the external adhesive are biocompostable such that the at least one adhesive and/or the external adhesive is operable to exhibit at least 90% degradation within 180 days relative to an analytical grade cellulose control.

12 . The article of claim 9 , wherein biobased carbon content of the modified starch-based biopolymer is at least 80%.

13 . The article of claim 9 , wherein the article has an acquisition time under load (ATUL) of between 60 seconds and 80 seconds for a first dose of 80 milliliters of 0.9% wt saline.

14 . The article of claim 9 , wherein the modified starch-based modified biopolymer has a free swell capacity (FSC) of at least 25 g/g in a 0.9% saline solution, a centrifuge retention capacity (CRC) of at least about 16 g/g in a 0.9% saline solution, and an absorbency under load (AUL) at 0.7 psi of at least about 6 g/g in a 0.9% saline solution.

15 . A disposable absorbent sanitary article, comprising:

a fluid-permeable top layer;

a fluid-resistant back layer; and

an absorbent core including a super absorbent polymer (SAP);

wherein the fluid-permeable top layer is chemically and/or physically attached to the absorbent core, wherein the absorbent core is chemically and/or physically attached to the fluid-resistant back layer;

wherein the absorbent core is positioned between the fluid-permeable top layer and the fluid-resistant back layer;

wherein the SAP includes a modified biopolymer and a non-biocompostable SAP; and

wherein the article has an acquisition time under load (ATUL) of between 60 seconds and 80 seconds for a first dose of 80 milliliters of 0.9% wt saline, thereby yielding a first average acquisition rate of between 1.000 milliliter/second and 1.333 milliliters/second.

16 . The article of claim 15 , wherein the absorbent core is constructed without fluff.

17 . The article of claim 15 , wherein the non-biocompostable SAP is physically blended with the modified biopolymer to create a blend of the modified biopolymer and the non-biocompostable SAP.

18 . The article of claim 15 , wherein the modified biopolymer exhibits no cytotoxicity and is not a dermal irritant.

19 . The article of claim 15 , wherein the modified biopolymer includes a modified starch-based biopolymer.

20 . The article of claim 15 , wherein at least 85% of the particle sizes of the modified biopolymer are between about 100 micrometers and about 850 micrometers.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2021
From: CHAN, RYAN NICHOLAS; COX, GORDON SIDNEY; DAVIS, HAILEY KATHERINE; PERRY, NICHOLAS WILLARD; PRESTON, RACHEL LAURA; WILLIAMS, DREW
To: TETHIS, INC.
Reel/Frame 056549/0563 →