IP Library Granted Patent US 11,739,618
Granted Patent B2
US 11,739,618 · App. 17/220,470 · Granted Aug 29, 2023

Processes for increasing hydrocarbon production

Inventors: Erik Block (Tulsa, OK); Mitchell Lee Crane (Tulsa, OK); David Zachariah (Tulsa, OK)
Assignee: Extract Management Company, LLC
E21B43/128E21B33/1275E21B36/006E21B41/0085E21B43/12F04D13/06F04D25/0606F04D25/0686F04D29/041F04D29/046F04D29/5806F04D29/586F16C17/02F16C17/04F16C33/1065H02K5/10H02K5/132H02K5/1677E21B43/38F04D1/06F04D13/086F04D13/10F04D17/16F04D29/061F04D29/5866F16C2360/00F16C2360/44H02K2205/03
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Quick Facts
Patent No.
US 11,739,618
App. No.
17/220,470
Granted
Aug 29, 2023
Kind
B2
Abstract

Systems and methods for increasing hydrocarbon production using an electrical submersible pump are described. The methods typically include, for example, configuring an electrical submersible pump comprising a gas separator to induce a gas lift effect in a well comprising a tubing within a casing. Hydrocarbon production from the well is therefore increased using the electrical submersible pump.

Claims (28)

1. A process for increasing hydrocarbon production using an electrical submersible pump comprising:

configuring an electrical submersible pump comprising a gas separator to induce a gas lift effect in a well wherein the well comprises a central tubing within a casing such that an annulus is formed between the central tubing and the casing; and

producing hydrocarbons from the well with the electrical submersible pump such that reservoir fluid is produced up the central tubing and a mixture comprising reservoir gas and reservoir fluid is produced up the annulus,

wherein the configuring step comprises suspending the electrical submersible pump from the central tubing such that velocity of a gas separated by the gas separator is above a critical velocity of reservoir fluid from the well.

2. The process of claim 1 wherein the gas lift effect is induced in the absence of injecting gas into the well from the surface.

3. The process of claim 1 wherein the configuring step comprises suspending the electrical submersible pump from the central tubing such that the central tubing within the casing comprises a casing clearance which is less than about 30% of the casing diameter uphole from the electrical submersible pump.

4. The process of claim 3 , wherein the hydrocarbons produced from the well wherein the casing clearance is less than about 30% of the casing diameter uphole from the electrical submersible pump are at least 5% up to 20% than a process without said casing clearance of less than about 30% of the casing diameter uphole from the electrical submersible pump.

5. The process of claim 3 , wherein the hydrocarbons produced from the well wherein the casing clearance is less than about 30% of the casing diameter uphole from the electrical submersible pump are about the same or more than a process without said casing clearance of less than about 30% of the casing diameter uphole from the electrical submersible pump and wherein the process uses at least 6% up to 29% horsepower over the time of a given electrical submersible pump (ESP) run.

6. The process of claim 1 wherein the configuring step comprises suspending the electrical submersible pump from the central tubing such that the central tubing within the casing comprises a casing clearance which is less than about 20% of the casing diameter uphole from the electrical submersible pump.

7. The process of claim 1 wherein the configuring step comprises suspending the electrical submersible pump from the central tubing and employing one or more additional tubing strings into the annulus that extend at least from a surface into the well and terminate uphole from the electrical submersible pump wherein the sum of diameters of the central tubing and the one or more additional tubing strings is less than about 30% of the casing diameter uphole from the electrical submersible pump.

8. The process of claim 7 wherein the mixture comprising reservoir gas and reservoir fluid is produced up the annulus wherein at least a portion of the mixture comprising reservoir gas and reservoir fluid produced up the annulus passes through the one or more additional tubing strings.

9. The process of claim 7 wherein the one or more additional tubing strings comprise a smaller diameter than the central tubing.

10. The process of claim 1 wherein the configuring step comprises suspending the electrical submersible pump from the central tubing and employing one or more additional tubing strings into the annulus that extend at least from a surface into the well and terminate uphole from the electrical submersible pump wherein the sum of diameters of the central tubing and the one or more additional tubing strings is less than about 30% of the casing diameter uphole from the electrical submersible pump.

11. The process of claim 1 wherein the separation efficiency of the gas separator is from about 60 to about 100%.

12. The process of claim 1 wherein the electrical submersible pump has an intake pressure below the bubble point of the reservoir.

13. The process of claim 1 , wherein critical velocity of reservoir fluid varies depending upon cross-sectional flow area, or wellhead pressure.

14. A system for increasing hydrocarbon production using an electrical submersible pump comprising:

a well comprising a central tubing within a casing wherein the central tubing comprises a fluid exit opening near a surface of the well and a fluid entrance opening downhole;

an electrical submersible pump suspended from the fluid entrance opening of the central tubing;

wherein the electrical submersible pump comprises a pump operably connected to the fluid entrance opening of the central tubing, a gas separator operably connected to the pump, and a motor operably connected to the gas separator;

wherein the system is configured to produce reservoir fluid up the central tubing and to produce a mixture comprising reservoir fluid and reservoir gas up an annulus between the central tubing and the casing;

wherein the system is configured to induce a gas lift effect in the absence of injecting gas into the well from the surface

by suspending the electrical submersible pump from the central tubing such that velocity of a gas separated by the gas separator is above a critical velocity of reservoir fluid from the well.

15. The system of claim 14 which further comprises: one or more tubing strings uphole from the electrical submersible pump wherein the one or more tubing strings are in the annulus between the casing and the central tubing wherein the one or more tubing strings are configured to produce a mixture comprising reservoir fluid and reservoir gas up the annulus through the one or more tubing strings.

16. The system of claim 15 , wherein at least one tubing string is smaller in cross-section than the central tubing.

17. The system of claim 14 , wherein the central tubing within the casing comprises a casing clearance which is less than about 30% of the casing diameter uphole from the electrical submersible pump.

18. The system of claim 14 , wherein the central tubing within the casing comprises a casing clearance which is less than about 30% of the casing diameter uphole from the electrical submersible pump.

19. The system of claim 14 , wherein critical velocity of reservoir fluid varies depending upon cross-sectional flow area, or wellhead pressure.

Assignments (6)
MERGER Recorded May 5, 2025
From: EXTRACT COMPANIES, LLC; EXTRACT PRODUCTION SERVICES, LLC; EXTRACT SURFACE SYSTEMS, LLC
To: NATIONAL OILWELL VARCO, L.P.
Reel/Frame 071025/0946 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 5, 2024
From: EXTRACT MANAGEMENT COMPANY, LLC; EXTRACT PRODUCTION SERVICES LLC; EXTRACT SURFACE SYSTEMS LLC
To: EXTRACT COMPANIES LLC
Reel/Frame 066028/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2023
From: BLOCK, ERIK
To: EXTRACT MANAGEMENT COMPANY, LLC
Reel/Frame 065910/0666 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2023
From: ZACHARIAH, DAVID
To: EXTRACT MANAGEMENT COMPANY, LLC
Reel/Frame 065911/0325 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2023
From: CRANE, MITCHELL LEE
To: EXTRACT MANAGEMENT COMPANY, LLC
Reel/Frame 065910/0620 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 15, 2022
From: BLOCK, ERIK; CRANE, MITCHELL LEE; ZACHARIAH, DAVID
To: EXTRACT MANAGEMENT COMPANY, LLC
Reel/Frame 060512/0216 →
Continuity (5)
Continuation In Part 17034849 · Sep 28, 2020
Continuation 16780089 · Feb 3, 2020
Continuation 16282831 · Feb 22, 2019
Provisional Application 62634423 · Feb 23, 2018
Related Publication 20210222529A1 · Jul 22, 2021