IP Library Granted Patent US 11,162,475
Granted Patent B1
US 11,162,475 · App. 17/221,396 · Granted Nov 2, 2021

Surface coating for enhanced lightning protection of wind turbine blades and other composite structures

Inventors: Neal E. Fine (North Kingstown, RI); John A. Cooney, Jr. (Warwick, RI); Christopher S. Szlatenyi (Wakefield, RI); Adam H. Janik (Hampton Falls, NH); Pascal Mickelson (Morgantown, WV)
Assignee: Ardura, Inc.
F03D80/30F05B2230/90F05B2240/30F05B2280/6011
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Quick Facts
Patent No.
US 11,162,475
App. No.
17/221,396
Granted
Nov 2, 2021
Kind
B1
Abstract

A method of protecting a wind turbine having a set of blades, each blade having a set of loci suitable for placement of a corresponding set of lightning receptors, against lightning strikes, includes applying to each blade a coating that surrounds at least one lightning receptor locus of the set, wherein the coating comprises paint in which has been mixed a conductive powder having a concentration by weight in the coating sufficiently low as to prevent formation of a conductive path through the coating but sufficiently high as to foster ionization of air along the coated exposed surface.

Claims (15)

1. A method of protecting a wind turbine having a set of blades, each blade having a set of loci suitable for placement of a corresponding set of lightning receptors, against lightning strikes, the method comprising:

applying to an exposed surface of each blade of the set of blades a coating that surrounds at least one lightning receptor locus of the set, wherein the coating comprises paint in which has been mixed a conductive powder having a concentration by weight in the coating sufficiently low as to prevent formation of a conductive path through the coating but sufficiently high as to foster ionization of air along the coated exposed surface;

wherein the conductive powder is selected from the group consisting of (i) copper and the concentration by weight is between 10 and 33 weight percent and (ii) graphite and the concentration by weight is between 5 and 10 weight percent.

2. A method according to claim 1 , wherein applying the coating includes applying it so as to surround each locus of the set.

3. A method according to claim 1 , wherein applying the coating includes applying it so that it coats both a pressure surface and a suction surface of each blade.

4. A method according to claim 1 , wherein applying the coating includes applying it so that it extends from a leading edge of each blade to a trailing edge of each blade.

5. A method according to claim 1 , wherein applying the coating includes applying it so that it extends to a tip of each blade.

6. A method according to claim 1 , wherein applying the coating includes applying the coating over an entire surface of each blade.

7. A wind turbine having blades that have been coated using the method according to claim 1 .

8. A coating on a wind turbine blade that has been coated using the method according to claim 1 .

9. A method of protecting a composite structure against lightning strikes, the method comprising:

applying to an exposed surface of the composite structure a coating comprising paint in which has been mixed a conductive powder having a concentration by weight in the coating sufficiently low as to prevent formation of a conductive path through the coating but sufficiently high as to foster ionization of air along the coated exposed surface;

wherein the conductive powder is selected from the group consisting of (i) copper and the concentration by weight is between 10 and 33 weight percent and (ii) graphite and the concentration by weight is between 5 and 10 weight percent.

10. A composite structure that has been coated using the method of claim 9 .

11. A coating on a composite structure that has been coated using the method of claim 9 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2021
From: FINE, NEAL E.; COONEY, JOHN A., JR.; SZLATENYI, CHRISTOPHER S.; JANIK, ADAM H.; MICKELSON, PASCAL G.
To: ARCTURA, INC.
Reel/Frame 055935/0130 →
Continuity (1)
Provisional Application 63089434 · Oct 8, 2020