IP Library Granted Patent US 11,281,109
Granted Patent B2
US 11,281,109 · App. 17/222,492 · Granted Mar 22, 2022

Configuring optical layers in imprint lithography processes

Inventors: Vikramjit Singh (Pflugerville, TX); Michael Nevin Miller (Austin, TX); Frank Y. Xu (Austin, TX); Shuqiang Yang (Austin, TX)
Assignee: Magic Leap, Inc.
G03F7/7015G02B1/118G03F7/0002
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Quick Facts
Patent No.
US 11,281,109
App. No.
17/222,492
Granted
Mar 22, 2022
Kind
B2
Abstract

An imprint lithography method of configuring an optical layer includes selecting one or more parameters of a nanolayer to be applied to a substrate for changing an effective refractive index of the substrate and imprinting the nanolayer on the substrate to change the effective refractive index of the substrate such that a relative amount of light transmittable through the substrate is changed by a selected amount.

Claims (23)

1. An optical layer, comprising:

a first substrate;

a first nanolayer imprinted on the first substrate;

a second substrate;

a second nanolayer imprinted on the second substrate and atop the first substrate,

wherein the second substrate comprises a functional pattern disposed along the second substrate, and

wherein the first nanolayer determines an effective refractive index of the first substrate such that the first nanolayer effects a relative amount of light transmittable through the first substrate.

2. The optical layer of claim 1 , wherein the first nanolayer is flat.

3. The optical layer of claim 1 , wherein the first nanolayer comprises features.

4. The optical layer of claim 1 , wherein the first substrate comprises one or more anti-reflective features.

5. The optical layer of claim 4 , wherein each of the one or more anti-reflective features has a height in a range of about 10 nm to about 300 nm.

6. The optical layer of claim 5 , wherein each of the one or more anti-reflective features has a width in a range of about 10 nm to about 150 nm.

7. The optical layer of claim 4 , wherein the one or more anti-reflective features have a pitch in a range of about 20 nm to about 200 nm.

8. The optical layer of claim 1 , wherein the first substrate comprises pillars.

9. The optical layer of claim 1 , wherein the first substrate comprises openings.

10. The optical layer of claim 1 , wherein the first substrate comprises one or both of continuous gratings and discontinuous gratings.

11. The optical layer of claim 1 , wherein a first side of the first substrate comprises a second functional pattern, and the first nanolayer is formed along one or both of the first side of the first substrate and a second side of the first substrate, wherein the second side of the first substrate is opposite the first side of the first substrate.

12. The optical layer of claim 11 , wherein the first nanolayer comprises an array of anti-reflective features along a specific direction with respect to the second functional pattern.

13. The optical layer of claim 12 , wherein the anti-reflective features of the first nanolayer on the first substrate are configured to change the effective refractive index of the first substrate based on a direction of light propagation such that light transmitted through the first substrate is changed by a selected amount.

14. The optical layer of claim 1 , further comprising a film between the first substrate and the first nanolayer.

15. The optical layer of claim 1 , where the optical layer is configured to change the relative amount of light transmittable through the first substrate by about 0.5% to about 15%.

16. The optical layer of claim 1 , wherein the optical layer is configured to change the effective relative index to a first value based on the first nanolayer and to change the effective refractive index to a second value based on the second nanolayer.

17. The optical layer of claim 1 , wherein the functional pattern disposed along the second substrate is a first functional pattern, the optical device further comprising a third optical layer comprising a third substrate and a second functional pattern disposed along the third substrate.

Assignments (2)
SECURITY INTEREST Recorded May 24, 2022
From: MOLECULAR IMPRINTS, INC.; MENTOR ACQUISITION ONE, LLC; MAGIC LEAP, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 060338/0665 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 6, 2021
From: SINGH, VIKRAMJIT; MILLER, MICHAEL NEVIN; XU, FRANK Y.; YANG, SHUQIANG
To: MAGIC LEAP, INC.
Reel/Frame 055835/0466 →
Continuity (4)
Division 16859584 · Apr 27, 2020
Continuation 16165027 · Oct 19, 2018
Provisional Application 62574826 · Oct 20, 2017
Related Publication 20210223700A1 · Jul 22, 2021