IP Library Granted Patent US 11,908,894
Granted Patent B2
US 11,908,894 · App. 17/226,331 · Granted Feb 20, 2024

Deformable electronic device and method of making a deformable electronic device

Inventors: Pinshane Huang (Urbana, IL); Arend van der Zande (Urbana, IL); Elif Ertekin (Urbana, IL); Edmund Han (Champaign, IL); Jaehyung Yu (Chicago, IL); Mohammad Abir Hossain (Urbana, IL)
Assignee: THE BOARD OF TRUSTEES OF THE UNIVERSITY OF ILLINOIS
H01L29/0684H01L29/1606H01L29/22H01L29/24H01L29/7606
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Quick Facts
Patent No.
US 11,908,894
App. No.
17/226,331
Granted
Feb 20, 2024
Kind
B2
Abstract

A method of making a deformable electronic device comprises forming a multilayer device structure comprising functional layers on a flexible substrate. At least one, some or all of the functional layers comprises a stack of 2D monolayers, and a number or proportion of misaligned interfaces within each stack of 2D monolayers is controlled to obtain a predetermined bending stiffness. Each of the misaligned interfaces comprises a twist angle and/or lattice mismatch between adjacent 2D monolayers. The functional layers may include electronically active layers and other layers having a dielectric, insulating, and/or protective function.

Claims (24)

1. A deformable electronic device comprising:

a multilayer device structure comprising:

functional layers on a flexible polymeric substrate, each of the functional layers comprising one or more 2D monolayers, the functional layers including electronically active layers and other layers having a dielectric, insulating and/or protective function; and

a misaligned interface comprising a twist angle between adjacent functional layers,

wherein the other layers include first and second encapsulation layers and a dielectric layer, and

wherein at least one of the other layers comprises a stack of 2D monolayers, and wherein each stack of 2D monolayers includes at least one misaligned interface, the at least one misaligned interface comprising a twist angle and/or lattice mismatch between adjacent 2D monolayers.

2. The deformable electronic device of claim 1 , wherein the twist angle lies in a range from about 0.1° to about 180°.

3. The deformable electronic device of claim 1 , wherein the multilayer device structure includes a plurality of the misaligned interfaces.

4. The deformable electronic device of claim 1 , wherein the one or more 2D monolayers of each of the functional layers comprise one or more 2D materials selected from the group consisting of: graphene, silicene, germanene, phosphorene, a transition metal dichalcogenide, MoS 2 , WS 2 , MoSe 2 , WSe 2 , MoTe 2 , a semiconducting metal dichalcogenide, SnS 2 , SnSe 2 , h-BN, BeO, a transition metal oxide, MnO 2 , ZnO, a transition metal carbide, a transition metal carbonitride, Bi 2 Se 3 , and Sb 2 Te 3 .

5. The deformable electronic device of claim 1 , wherein each stack of 2D monolayers includes at least five misaligned interfaces within the stack, each of the at least five misaligned interfaces comprising a twist angle and/or lattice mismatch between adjacent 2D monolayers.

6. A deformable electronic device comprising:

a multilayer device structure comprising functional layers on a flexible polymeric substrate, the functional layers including electronically active layers and other layers having a dielectric, insulating and/or protective function, at least one of the other layers comprising a stack of 2D monolayers,

wherein each stack of 2D monolayers includes at least five misaligned interfaces within the stack, each of the at least five misaligned interfaces comprising a twist angle and/or lattice mismatch between adjacent 2D monolayers.

7. The deformable electronic device of claim 6 , wherein a proportion or number of misaligned interfaces within each stack is controlled to obtain a predetermined bending stiffness.

8. The deformable electronic device of claim 7 , wherein the proportion is at least about 0.3.

9. The deformable electronic device of claim 8 , wherein the proportion is between 0.5 and 1.0.

10. The deformable electronic device of claim 6 , wherein each of the other layers has a thickness in a range from about 3 nm to about 100 nm.

11. The deformable electronic device of claim 6 , wherein at least one of the other layers further comprises a 3D film, the stack of 2D monolayers being positioned adjacent to or within the 3D film.

12. The deformable electronic device of claim 6 , wherein the electronically active layers include a gate electrode, a channel, a source electrode, and/or a drain electrode, and

wherein the other layers include first and second encapsulation layers and a dielectric layer, the deformable electronic device comprising a field effect transistor.

13. The deformable electronic device of claim 6 , wherein the stack of 2D monolayers comprises one or more 2D materials selected from the group consisting of: graphene, silicene, germanene, phosphorene, a transition metal dichalcogenide, MoS 2 , WS 2 , MoSe 2 , WSe 2 , MoTe 2 , a semiconducting metal dichalcogenide, SnS 2 , SnSe 2 , h-BN, BeO, a transition metal oxide, MnO 2 , ZnO, a transition metal carbide, a transition metal carbonitride, Bi 2 Se 3 , and Sb 2 Te 3 .

14. The deformable electronic device of claim 6 , wherein each of the functional layers comprises one or more 2D monolayers, and

further comprising a misaligned interface comprising a twist angle between adjacent functional layers.

15. The deformable electronic device of claim 6 , wherein the multilayer device structure is crumpled.

Assignments (2)
CONFIRMATORY LICENSE Recorded Dec 5, 2024
From: THE BOARD OF TRUSTEES OF THE UNIVERSITY OF ILLINIOS
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 069490/0620 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2021
From: HUANG, PINSHANE; VAN DER ZANDE, AREND; ERTEKIN, ELIF; HAN, EDMUND; YU, JAEHYUNG; HOSSAIN, MOHAMMAD ABIR
To: THE BOARD OF TRUSTEES OF THE UNIVERSITY OF ILLINOIS
Reel/Frame 056052/0756 →
Continuity (2)
Provisional Application 63008463 · Apr 10, 2020
Related Publication 20210320173A1 · Oct 14, 2021