IP Library Granted Patent US 11,738,306
Granted Patent B2
US 11,738,306 · App. 17/229,777 · Granted Aug 29, 2023

Removal of atmospheric pollutants from gas, related apparatus, processes and uses thereof

Inventors: Roger Glenn Miller (Fullerton, CA); Larry Kent Barnthouse (Santa Ana, CA); Robert George Richardson (Shingletown, CA)
Assignee: Intelligent Abatement, LLC
B01D53/56B01D53/50B01D53/60B01D53/76B01F23/2132B01F25/3131B01F25/31332B01F25/4316B01J19/006B01J19/1806B01J19/2405B01D53/346B01D2251/108B01D2258/06B01D2259/4508B01F25/4319B01F25/431974B01J2219/00779Y02A50/20
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Quick Facts
Patent No.
US 11,738,306
App. No.
17/229,777
Granted
Aug 29, 2023
Kind
B2
Abstract

Methods related generally to the removal of atmospheric pollutants from the gas phase, are provided. The methods involve contacting a first stream comprising NO and/or NO 2 with a second stream comprising (ClO 2 ) 0 to provide a third stream comprising NO and NO 2 at a molar ratio of about 1:1; and contacting the third stream with a fourth stream comprising an aqueous metal hydroxide (MOH) solution to convert NO and NO 2 to MNO 2 .

Claims (34)

1. A device for converting NO x and/or SO x gases to other compounds, the device comprising:

a reaction vessel comprising:

a first inlet for introducing a gas stream comprising NO x and/or SO x gas into the reaction vessel;

a second inlet for introducing ClO 2 gas or mist into the reaction vessel downstream from the first inlet;

a nozzle connected with the second inlet and positioned at a distance inside the reaction vessel to dispense the ClO 2 into a flow path inside the reaction vessel; and

a turbulence inducing device attached within the reaction vessel to produce a turbulent flow condition inside the reaction vessel to promote combining the gas stream and the ClO 2 to form a mixture that undergoes a gas or mist phase reaction to convert the NO x and/or SO x gas to other nitrogen and/or sulfur compounds for removal from the vessel.

2. The device as recited in claim 1 , wherein the turbulence inducing device is independent of the first and second inlets.

3. The device as recited in claim 1 , wherein the turbulence inducing device is a static device comprising one or more stationary elements.

4. The device as recited in claim 1 , wherein the turbulence inducing device is positioned downstream from the nozzle.

5. The device as recited in claim 1 , wherein the turbulence inducing device is positioned upstream from the nozzle.

6. The device as recited in claim 1 , wherein the nozzle is configured to evenly disperse the ClO 2 into the gas stream.

7. The device as recited in claim 1 , wherein the nozzle is configured to dispense the ClO 2 at differently oriented locations within the reaction vessel.

8. The device as recited in claim 1 , wherein the reaction vessel includes a drain along a bottom portion downstream of the second inlet for removing liquid compounds formed from the reaction.

9. A device for converting NO x and/or SO x gas in a single-stage process, the device comprising:

a single-stage reaction vessel comprising a reaction chamber configured to provide a desired residence time of volumetric flow therein to promote the single-stage process;

a first inlet at one end of the reaction vessel for introducing NO x and/or SO x gas into the reaction chamber;

a second inlet located downstream of the first inlet for introducing ClO 2 gas or mist into the reaction chamber;

a nozzle connected with the second inlet and positioned inside of the reaction vessel to disperse the ClO 2 into the NO x and/or SO x gas; and

a static turbulence inducing device mounted within the reaction chamber independent of the first inlet and second inlet and is configured to cause a turbulent flow condition inside the reaction chamber to promote mixing and reaction between the ClO 2 and the NO x and/or SO x gas to convert the NO x and/or SO x to other nitrogen or sulfur containing materials.

10. The device as recited in claim 9 , wherein the nozzle is positioned at a distance from inside walls of the reaction chamber and configured to evenly disperse the ClO 2 into the NO x and/or SO x gas.

11. The device as recited in claim 10 , wherein the nozzle is positioned to disperse the ClO 2 along an axis of the NO x and/or SO x gas flowing through the reaction chamber.

12. The device as recited in claim 9 , wherein the turbulence inducing device is positioned upstream from the nozzle.

13. The device as recited in claim 9 , wherein the turbulence inducing device is positioned downstream from the nozzle.

14. The device as recited in claim 9 , further comprising a drain along a bottom portion of the reaction vessel downstream of the second inlet for removing liquid compounds formed from the reaction.

15. A device for converting NO x and/or SO x present in a waste gas stream, the device comprising:

a reaction vessel;

a first inlet at one end of the reaction vessel for introducing a waste gas stream comprising NO x and/or SO x into the reaction vessel chamber;

a second inlet located downstream of the first inlet for introducing ClO 2 in a gas or fluid phase into the reaction vessel chamber, wherein the ClO 2 is dispersed into the waste gas stream flowing through the reaction vessel chamber; and

a turbulence inducing device mounted within the reaction vessel chamber downstream from the second inlet to cause a turbulent flow condition inside the reaction vessel chamber to promote mixing and reaction between the ClO 2 and waste gas to convert the NO x and/or SO x to other nitrogen or sulfur containing materials.

16. The device as recited in claim 15 wherein the ClO 2 is dispersed through a nozzle that is disposed inside of the reaction vessel away from walls of the reaction vessel.

17. The device as recited in claim 16 , wherein the nozzle is configured to disperse the ClO 2 at different locations in the reaction vessel.

18. The device as recited in claim 16 , wherein the turbulence inducing device comprises elements that are static and configured to cause the turbulent flow condition.

19. The device as recited in claim 15 , further comprising a drain along a bottom portion of the reaction vessel downstream of the second inlet for removing liquid compounds formed in the reaction vessel from the reaction.

20. A ClO 2 generator that is configured to produce ClO 2 and that comprises an outlet that is connected with the second inlet of the reaction vessel of the device recited in claim 15 to provide the ClO 2 that is dispersed into the reaction vessel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2022
From: ALLOYS CLEANING, INC.
To: INTELLIGENT ABATEMENT, INC.
Reel/Frame 062039/0330 →
Continuity (9)
Continuation 15702668 · Sep 12, 2017
Continuation 14666199 · Mar 23, 2015
Continuation 14537834 · Nov 10, 2014
Continuation 14126403
Provisional Application 61584347 · Jan 9, 2012
Provisional Application 61656192 · Jun 6, 2012
Provisional Application 61715149 · Oct 17, 2012
Provisional Application 61715146 · Oct 17, 2012
Related Publication 20210370232A1 · Dec 2, 2021