Air gap detectors in heating system for draped basin
A heating system for providing heat to a draped basin containing liquid above the drape. In addition to having at least one temperature sensor that controls a flow of electricity to the heating element, the system has at least one air gap detector in thermal contact with the heating element. Each air gap detector responding to a temperature above a high setpoint temperature for that air gap detector by interrupting the flow of electricity until detecting that the temperature has fallen below a reset setpoint temperature for that air gap detector so that an air gap in proximity to the one of the air gap detectors is prevented from causing a severe temperature excursion in a portion of the draped basin. Thus, the drape is protected from a local temperature excursion.
1. A heating system for providing heat to a draped basin containing liquid above a drape, the heating system comprising:
a set of at least one at least one heating element including a first heating element in thermal contact with an underside of the draped basin;
at least one temperature sensor monitored by a controller that regulates a first flow of electricity sent to the first heating element for use in providing heat;
a first set of at least one air gap detector including a first air gap detector located in thermal contact with the first heating element:
the first air gap detector monitoring temperature on a portion of the underside of the draped basin in proximity to the first air gap detector;
the first air gap detector responding to a temperature above a first high setpoint temperature by interrupting the first flow of electricity sent to the first heating element;
the first air gap detector continuing the interruption of the first flow of electricity sent to the first heating element until detecting that the temperature is below a first reset setpoint temperature which is less than the first high setpoint temperature; and
wherein an air gap in proximity to the first air gap detector is prevented from causing a severe temperature excursion in a portion of the draped basin by the interruption of the first flow of electricity sent to the first heating element.
2. The heating system for applying heat to the draped basin containing liquid above the drape of claim 1 , wherein the air gap is between the draped basin and the drape.
3. The heating system for applying heat to the draped basin containing liquid above the drape of claim 1 , wherein the air gap is above both the draped basin and the drape.
4. The heating system for applying heat to the draped basin containing liquid above the drape of claim 1 , wherein the air gap is not directly above the first air gap detector but is sufficiently proximal to the first air gap detector to allow the first air gap detector to respond to the temperature above the first high setpoint temperature by interrupting the first flow of electricity sent to the first heating element.
5. The heating system for applying heat to the draped basin containing liquid above the drape of claim 1 ,
the first air gap detector in thermal contact with the first heating element is in indirect thermal contact with the first heating element as a heat dispersion plate is located between the first heating element and the first air gap detector to enhance an ability of the first air gap detector to react to an air gap that is not directly above the first air gap detector by conducting thermal energy through the heat dispersion plate.
6. The heating system for applying heat to the draped basin containing liquid above the drape of claim 5 , wherein the heat dispersion plate comprises copper.
7. The heating system for applying heat to the draped basin containing liquid above the drape of claim 5 , wherein the heat dispersion plate has a thermal conductivity of at least 311 watts per meter-kelvin.
8. The heating system for applying heat to the draped basin containing liquid above the drape of claim 5 , wherein the heat dispersion plate is adhered to the first heating element and the first air gap detector is adhered to the heat dispersion plate.
9. The heating system for applying heat to the draped basin containing liquid above the drape of claim 5 , wherein the heating system further comprises:
a second heating element with a second set of air gap detectors including an additional air gap detector and the additional air gap detector is adapted to interrupt a second flow of electricity sent to the second heating element for use in creating heat while the first heating element with the first air gap detector continues to receive the first flow of electricity send to the first heating element.
10. The heating system for applying heat to the draped basin containing liquid above the drape of claim 1 , wherein the heating system further comprises:
a second air gap detector on the first heating element located away from the first air gap detector;
the second air gap detector monitoring a second portion of the underside of the draped basin in proximity to the second air gap detector;
the second air gap detector responding to a temperature above a second high setpoint temperature by interrupting the first flow of electricity sent to the first heating element;
the second air gap detector continuing the interruption of the first flow of electricity sent to the first heating element until detecting that the temperature is below a second reset setpoint temperature which is less than the second high setpoint temperature; and
wherein the first flow of electricity sent to the first heating element may be interrupted by the first air gap detector or by the second air gap detector.
11. The heating system for applying heat to the draped basin containing liquid above the drape of claim 10 , wherein the first high setpoint temperature is different from the second high setpoint temperature.
12. The heating system for applying heat to the draped basin containing liquid above the drape of claim 10 , wherein the first reset setpoint temperature is different from the second reset setpoint temperature.
13. A method for preventing a temperature excursion on a portion of a draped basin containing a liquid above a drape covering the draped basin, the method comprising:
obtaining a heating system for providing heat to the draped basin containing liquid above the drape in accordance with claim 1 ;
adding the liquid to the draped basin;
using an output from a temperature sensor to determine an amount of electricity provided to a heating element in thermal connection with at least a portion of an underside of the draped basin; and
causing an interruption of electricity provided to the heating element when a temperature sensed at an air gap detector within a set of at least two air gap detectors exceeds a high temperature setpoint for that air gap detector.
14. The method for preventing the temperature excursion on the portion of the draped basin containing the liquid above the drape covering the draped basin of claim 13 , wherein the air gap detector is responding to an air gap is between the draped basin and the drape.
15. The method for preventing the temperature excursion on the portion of the draped basin containing the liquid above the drape covering the draped basin of claim 13 , wherein the air gap detector is responding to an air gap above both the draped basin and the drape.
16. The method for preventing the temperature excursion on the portion of the draped basin containing the liquid above the drape covering the draped basin of claim 13 , wherein then air gap is not directly above the first air gap detector but is sufficiently proximal to the first air gap detector to allow the first air gap detector to respond to the temperature above the high temperature setpoint by interrupting the amount of electricity sent to the heating element.
17. The method for preventing the temperature excursion on the portion of the draped basin containing the liquid above the drape covering the draped basin of claim 13 , wherein the interruption of electricity provided to the heating element continues until a new temperature sensed at the air gap detector falls below a reset temperature setpoint for that air gap detector which is below the high temperature setpoint for that air gap detector.
18. The method for preventing the temperature excursion on the portion of the draped basin containing the liquid above the drape covering the draped basin of claim 13 , wherein a single heating element has at least two air gap detectors and any of the at least two air gap detectors can interrupt electricity provided to the single heating element when the temperature sensed at any of the at least two air gap detectors exceeds the high temperature setpoint for that air gap detector.
19. The method for preventing the temperature excursion on the portion of the draped basin containing the liquid above the drape covering the draped basin of claim 18 , wherein the single heating element has at least two air gap detectors and each of the at least two air gap detectors have a same high temperature set point.
20. The method for preventing the temperature excursion on the portion of the draped basin containing the liquid above the drape covering the draped basin of claim 18 , wherein the single heating element has at least two air gap detectors and a first air gap detector within the set of at least two air gap detectors has a different high temperature set point than a second air gap detector within the set of at least two air gap detectors.
21. A heating system for providing heat to a draped basin containing liquid above a drape, the heating system comprising:
a set of at least one at least one heating element including a first heating element in thermal contact with an underside of the draped basin;
at least one temperature sensor monitored by a controller that regulates a first flow of electricity sent to the first heating element for use in providing heat;
a first set of at least one air gap detector including a first air gap detector located in thermal contact with the first heating element:
the first set of at least one air gap detector located near a perimeter of the basin bottom;
the first air gap detector monitoring temperature on a portion of the underside of the draped basin in proximity to the first air gap detector;
the first air gap detector responding to a temperature above a first high setpoint temperature by interrupting the first flow of electricity sent to the first heating element;
the first air gap detector continuing the interruption of the first flow of electricity sent to the first heating element until detecting that the temperature is below a first reset setpoint temperature which is less than the first high setpoint temperature; and
wherein an air gap between the draped basin and the drape that is in proximity to the first air gap detector is prevented from causing a severe temperature excursion in a portion of the draped basin by the interruption of the first flow of electricity sent to the first heating element.
22. The heating system for applying heat to the draped basin containing liquid above the drape of claim 21 further comprising:
a second set of at least one air gap detector including a specific air gap detector located in thermal contact with the first heating element:
the second set of at least one air gap detector located in an interior portion of the draped basin away from the perimeter of the basin bottom;
the specific air gap detector monitoring temperature on the portion of the underside of the draped basin in proximity to the specific air gap detector;
the specific air gap detector responding to a temperature above a specific high setpoint temperature by interrupting the first flow of electricity sent to the first heating element;
the specific air gap detector continuing the interruption of the first flow of electricity sent to the first heating element until detecting that the temperature is below a specific reset setpoint temperature which is less than the specific high setpoint temperature; and
wherein an interior air gap between the draped basin and the drape that is in proximity to the specific air gap detector is prevented from causing a severe temperature excursion in the interior portion of the draped basin by the interruption of the first flow of electricity sent to the first heating element.
23. The heating system for providing heat to a draped basin of claim 22 , wherein an air bubble trapped by an object placed above the draped basin causes the specific air gap detector responding to a temperature above the specific high setpoint temperature by interrupting the first flow of electricity sent to the first heating element to interrupt the first flow of electricity for the air bubble trapped by the object placed above the draped basin.