IP Library Patent Application 17232975
Patent Application
App. No. 17/232,975

SYSTEMS AND METHODS FOR BATTERY CHARGING

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Quick Facts
Patent No.
US None
App. No.
17/232,975
Abstract

Methods and systems for charging (recharging) one or more battery cells are presented by generating a harmonically tuned charge signal, which may involve pulses of a charge signal. The harmonically tuned charge signal includes or otherwise corresponds to a harmonic frequency or frequencies associated with an optimal transfer of energy based on a real and/or an imaginary value of the energy transfer of the battery cell. In one example, the harmonic frequency or frequencies, sometimes generally referred to as harmonics, may be associated with a minimum real impedance value of the battery cell. Aspects involve optimizing a charge signal corresponding to a harmonic, or harmonics, associated with minimum real or resistance and/or minimum imaginary or reactance impedance values of a battery cell. Such a charge signal may improve the efficiency when charging the battery cell by reducing lost energy due to high impedance at the electrodes of the battery cell.

Claims (52)

1 . A method for charging an electrochemical device comprising:

accessing a harmonic profile that describes a relationship between at least one harmonic and an impedance of an electrochemical device; and

controlling an energy flux at an electrode of the electrochemical device, the energy flux at a harmonic associated with a minimum impedance value of the electrochemical device.

2 . The method of claim 1 , wherein the harmonic is associated with a minimum real impedance value of the electrochemical device.

3 . The method of claim 1 , wherein the harmonic is associated with a minimum imaginary impedance value of the electrochemical device.

4 . The method of claim 1 , wherein the harmonic is associated with a combination of a real impedance value and an imaginary impedance value of the electrochemical device.

5 . The method of claim 4 , wherein the harmonic is associated with a modulus combination of the real impedance value and the imaginary impedance value of the electrochemical device.

6 . The method of claim 4 , wherein the harmonic is associated with a combination of the real impedance value adjusted by a first weighted value and the imaginary impedance value adjusted by a second weighted value.

7 . The method of claim 1 , further comprising:

obtaining a change in the minimum impedance value; and

controlling the energy flux at the electrode of the electrochemical device at a new harmonic associated with the change in the minimum impedance value.

8 . The method of claim 7 wherein obtaining the change in the minimum impedance value comprises:

detecting a frequency associated with a parasitic loss of the electrochemical device; and

excluding a harmonic value associated with the detected frequency of the parasitic loss when obtaining the change in the minimum impedance value.

9 . The method of claim 1 wherein the electrochemical device comprises one of a half cell battery, a cell battery, a plurality of batteries connected in parallel, or a plurality of batteries connected in series.

10 . The method of claim 1 wherein the energy flux comprises one of a charge current, a discharge current, a charge voltage, a discharge voltage, a charge power, or a discharge power.

11 . The method of claim 1 , further comprising:

controlling a portion of the energy flux at a harmonic associated with conductance value of admittance or a susceptance value admittance of the electrochemical device.

12 . The method of claim 1 wherein the harmonic associated with the minimum impedance value comprises an upper frequency of a range of harmonics associated with the minimum impedance value.

13 . The method of claim 1 wherein the energy flux comprises a leading edge portion corresponding to the minimum impedance value of the electrochemical device.

14 . The method of claim 13 wherein the energy flux further comprises a body portion comprising a controlled magnitude value following the leading edge portion.

15 . The method of claim 14 wherein the energy flux further comprises a trailing edge portion comprising a voltage value below a transition voltage corresponding to a zero current flow at the electrochemical device.

16 . The method of claim 1 , further comprising:

measuring a real impedance value and imaginary impedance value of the electrochemical device during an application of the energy flux to the electrode of the electrochemical device.

17 . A method for charging an electrochemical device comprising:

accessing a harmonic profile that describes a relationship between at least one harmonic and an energy transfer of an electrochemical device; and

controlling an energy flux at an electrode of the electrochemical device, the energy flux at a harmonic associated with an optimal transfer of energy based on a real value and an imaginary value of the energy transfer at the electrode.

18 . The method for charging the electrochemical device of claim 17 wherein the real value of the energy transfer is a real impedance and the imaginary value of the energy transfer is an imaginary impedance.

19 . The method for charging the electrochemical device of claim 17 wherein the real value of the energy transfer is a conductance value and the imaginary value of the energy transfer is a susceptance value.

20 . A battery charging system comprising:

a charge signal shaping circuit; and

a controller, using a relationship between frequency components of a charge signal and impedance, controlling the charge signal shaping circuit to define an aspect of a charge signal for an electrochemical device based on the relationship between frequency components of charge signal and impedance.

21 . The battery charging system of claim 20 wherein the aspect of the charge signal is a leading edge of the charge signal.

22 . The battery charging system of claim 20 further comprising:

a power source providing a power signal and wherein controlling the charge signal shaping circuit comprises siphoning energy from the power signal to provide the charge signal.

23 . The battery charging system of claim 20 wherein the charge signal shaping circuit comprises:

one or more first shaping inductors in electrical communication to a power rail; and

a first switching device in electrical communication between the one or more first shaping inductors and an electrode of the electrochemical device.

24 . The battery charging system of claim 23 wherein the charge signal shaping circuit comprises:

one or more second shaping inductors in electrical communication to the electrode of the electrochemical device; and

a second switching device in electrical communication between the one or more second shaping inductors and the power rail.

25 . The battery charging system of claim 23 wherein the controller transmits a first control signal to the first switching device and a second control signal to the first switching device to shape the charge signal for the electrochemical device based on a harmonic associated with a minimum impedance value of the electrochemical device.

26 . The battery charging system of claim 23 , further comprising:

a power source in electrical communication with the power rail, wherein the power source is one of a voltage-controlled power source or a current-controlled power source.

27 . The battery charging system of claim 20 , further comprising:

an impedance measurement circuit in communication with the controller, the controller transmitting an impedance control signal to obtain an impedance measurement of the electrochemical device.

28 . A battery cell charging system comprising:

a charge signal shaping circuit comprising one or more inductors and a switching device, connected in series to the one or more inductors, the one or more inductors in electrical communication to a power rail, the switching device in electrical communication to a battery cell; and

a controller providing a control signal to the switching device to shape a charge signal from the power rail for a electrochemical device based on a harmonic associated with a minimum impedance of the electrochemical device.

29 . The battery cell charging system of claim 28 further comprising:

one or more second inductors in electrical communication to the battery cell; and

a second switching device in electrical communication with the one or more second inductors, the controller providing a pulse-width modified signal to activate the second switching device to further shape the charge signal.

Assignments (2)
CHANGE OF NAME Recorded Mar 6, 2023
From: IONTRA LLC
To: IONTRA INC
Reel/Frame 062959/0669 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2022
From: KONOPKA, DANIEL A.; HOWLETT, JOHN RICHARD, III; HOLT, JEFFREY J.
To: IONTRA LLC
Reel/Frame 060016/0359 →