IP Library › Granted Patent US 11,694,979
Granted Patent B2
US 11,694,979 · App. 17/236,360 · Granted Jul 4, 2023

Isolation structure for bond pad structure

Inventors: Sin-Yao Huang (Tainan, TW); Jeng-Shyan Lin (Tainan, TW); Shih-Pei Chou (Tainan, TW); Tzu-Hsuan Hsu (Kaohsiung, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L24/08H01L24/03H01L27/1464H01L27/14636H01L27/14645H01L27/14689
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Quick Facts
Patent No.
US 11,694,979
App. No.
17/236,360
Granted
Jul 4, 2023
Kind
B2
Abstract

Various embodiments of the present disclosure are directed towards a method for forming a semiconductor structure. The method includes forming a first isolation structure on a first surface of a substrate. A second isolation structure is formed into the first surface of the substrate. Sidewalls of the first isolation structure are disposed laterally between inner sidewalls of the second isolation structure. A bond pad is formed in the substrate such that the second isolation structure continuously laterally wraps around the bond pad.

Claims (50)

1. A method for forming a semiconductor structure, the method comprising:

forming a first isolation structure on a first surface of a substrate;

forming a second isolation structure into the first surface of the substrate, wherein sidewalls of the first isolation structure are disposed laterally between inner sidewalls of the second isolation structure; and

forming a bond pad in the substrate such that the second isolation structure continuously laterally wraps around the bond pad.

2. The method of claim 1 , wherein the bond pad extends through the first isolation structure.

3. The method of claim 1 , wherein the bond pad is laterally offset from the inner sidewalls of the second isolation structure by a non-zero distance.

4. The method of claim 1 , wherein forming the first isolation structure comprises:

selectively etching the first surface of the substrate to form a trench that extends into the first surface of the substrate to a first point; and

depositing a first dielectric material in the trench.

5. The method of claim 4 , wherein forming the second isolation structure comprises:

patterning the first surface of the substrate to form an opening that extends into the first surface of the substrate to a second point, wherein the second point is vertically offset from the first point in a direction towards a second surface of the substrate, wherein the first surface of the substrate is opposite the second surface of the substrate; and

forming a second dielectric material in the opening.

6. The method of claim 5 , further comprising:

performing a planarization process into the first isolation structure and the second isolation structure such that top surfaces of the first and second isolation structures are aligned.

7. The method of claim 1 , wherein forming the bond pad comprises:

performing a first etch into the substrate that defines first openings within the substrate and exposes a surface of the first isolation structure;

performing a second etch into the substrate that expands the first openings and removes at least a portion of the first isolation structure;

forming plug structures within the first openings such that the plug structures contact sidewalls of the first isolation structure;

performing a third etch into the substrate that defines a bond pad opening over the plug structures; and

removing the plug structures thereby expanding the bond pad opening, wherein the bond pad is formed in the bond pad opening.

8. The method of claim 1 , further comprising:

forming an interconnect structure on the first surface of the substrate, wherein the interconnect structure includes a conductive wire layer, wherein the bond pad continuously extends from a second surface of the substrate, through the first isolation structure, to the conductive wire layer, wherein the first surface of the substrate is opposite the second surface of the substrate.

9. A method for forming a semiconductor structure, the method comprising:

forming a first isolation structure on a front-side surface of a substrate;

forming a second isolation structure in the substrate such that the second isolation structure continuously extends from the front-side surface of the substrate to a back-side surface of the substrate, wherein the back-side surface is opposite the front-side surface;

forming an interconnect structure along the front-side surface of the substrate, wherein the interconnect structure comprises a conductive wire layer disposed within a dielectric structure; and

forming a bond pad within the substrate such that the bond pad extends through the first isolation structure to the conductive wire layer, wherein the bond pad is disposed laterally between inner sidewalls of the second isolation structure, wherein forming the bond pad comprises:

performing a first etch process on the back-side surface of the substrate to define a bond pad opening in the substrate;

depositing a first insulator layer on the substrate and lining the bond pad opening;

performing a second etch process on the substrate and the first insulator layer, thereby expanding the bond pad opening and exposing a surface of the first isolation structure;

depositing a second insulator layer on the substrate and the first insulator layer, wherein the second insulator layer lines the bond pad opening; and

performing a third etch process on the second insulator layer, the first isolation structure, and the dielectric structure, thereby expanding the bond pad opening and exposing a surface of the conductive wire layer, wherein the bond pad is formed in the bond pad opening, and wherein the second insulator layer is disposed between the bond pad and the substrate.

10. The method of claim 9 , wherein forming the second isolation structure comprises:

performing a fourth etch process into the back-side surface of the substrate to define an opening within the substrate, wherein the fourth etch process removes at least a portion of the first isolation structure and at least a portion of the dielectric structure;

depositing a dielectric material within the opening such that the dielectric material continuously extends along a sidewall of the first isolation structure to a sidewall of the dielectric structure; and

performing a planarization process into the dielectric material, thereby defining the second isolation structure.

11. The method of claim 9 , wherein the bond pad comprises an upper conductive body and conductive protrusions underlying the upper conductive body, wherein the conductive protrusions directly contact the second insulator layer.

12. The method of claim 11 , wherein the second insulator layer is discontinuous in a region between the conductive protrusions.

13. The method of claim 9 , wherein a thickness of the first insulator layer is greater than a thickness of the second insulator layer.

14. The method of claim 9 , wherein the bond pad directly contacts the first isolation structure.

15. A semiconductor structure, comprising:

a substrate having a first surface opposite a second surface;

a bond pad extending through the substrate;

a first isolation structure disposed along the first surface of the substrate; and

a second isolation structure disposed within the substrate and laterally wrapped around the bond pad, wherein at least a portion of the first isolation structure is disposed laterally between inner sidewalls of the second isolation structure, and wherein the first isolation structure is laterally offset from the inner sidewalls of the second isolation structure by a non-zero distance.

16. The semiconductor structure of claim 15 , wherein the bond pad directly contacts the first isolation structure.

17. The semiconductor structure of claim 15 , wherein the first isolation structure continuously extends from the first surface of the substrate to a first point in a first direction towards the second surface of the substrate, wherein the second isolation structure continuously extends from the first surface of the substrate to a second point in the first direction, wherein a first distance between the first surface of the substrate and the first point is less than a second distance between the first surface of the substrate and the second point.

18. The semiconductor structure of claim 15 , wherein the bond pad comprises an upper conductive structure and conductive protrusions extending from the upper conductive structure to a point below the first isolation structure, wherein the conductive protrusions extend through the first isolation structure.

19. The semiconductor structure of claim 18 , wherein an opening extends into the second surface of the substrate and continuously wraps around an outer perimeter of the upper conductive structure of the bond pad, wherein the opening is laterally offset from the inner sidewalls of the second isolation structure.

20. The semiconductor structure of claim 15 , wherein outer sidewalls of the bond pad are spaced laterally between outer sidewalls of the first isolation structure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 21, 2021
From: HUANG, SIN-YAO; LIN, JENG-SHYAN; CHOU, SHIH-PEI; HSU, TZU-HSUAN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 055989/0434 →
Continuity (2)
Continuation 16532781 · Aug 6, 2019
Related Publication 20210242153A1 · Aug 5, 2021
Cited By (2)
US 12,400,984 US 12,424,577