IP Library Granted Patent US 11,820,715
Granted Patent B2
US 11,820,715 · App. 17/239,310 · Granted Nov 21, 2023

Porous space fillers for ceramic matrix composites

Inventor: Kathryn S. Read (Marlborough, CT)
Assignee: RTX Corporation
C04B35/565B28B1/001B33Y10/00B33Y40/20B33Y80/00C04B35/111C04B35/48C04B35/80C04B38/08F01D5/186F01D9/041F01D25/12F05D2220/32F05D2230/20F05D2240/12F05D2240/301F05D2240/55F05D2300/2112F05D2300/2118F05D2300/2261F05D2300/6033
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Quick Facts
Patent No.
US 11,820,715
App. No.
17/239,310
Granted
Nov 21, 2023
Kind
B2
Abstract

A space filler for forming a fibrous preform may comprise an additively manufactured ceramic material. The additively manufactured ceramic material may define a plurality of pores. A shape of the additively manufactured ceramic material may complement a shape of a void formed by fibrous regions of the fibrous preform.

Claims (10)

1. A method of making ceramic matrix composite component, comprising:

forming a space filler comprising a ceramic material using an additive manufacturing technique, the space filler having a first end, a middle section, and a second end, wherein the forming the space filler further includes forming a first plurality of pores having a first diameter in the first end and a second plurality of pores having a second diameter in the middle section, the first diameter being greater than the second diameter;

forming a fibrous preform comprising a lay-up of fibrous regions around the space filler, wherein the space filler is located in a void defined by the fibrous preform; and

densifying the fibrous preform.

2. The method of claim 1 , wherein forming the space filler comprises forming a plurality of interconnected channels through the space filler.

3. The method of claim 1 , wherein forming the space filler comprises forming at least one of a greater density of the ceramic material or a greater volume of the ceramic material proximate an interior of the space filler as compared to an end of the space filler.

4. The method of claim 1 , wherein forming the space filler comprises configuring the space filler to fill the void.

5. The method of claim 1 , wherein forming the fibrous preform comprises shaping the fibrous regions, and wherein shaping the fibrous regions generates the void.

6. The method of claim 5 , further comprising locating the space filler in the void after shaping the fibrous regions.

7. The method of claim 1 , wherein forming the fibrous preform comprises at least one of weaving, threading, or 3D printing the fibrous regions around the space filler.

Assignments (3)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064402/0837 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2021
From: READ, KATHRYN S.
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 056026/0869 →
CHANGE OF NAME Recorded Apr 23, 2021
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 056034/0371 →
Continuity (2)
Division 16028970 · Jul 6, 2018
Related Publication 20210239008A1 · Aug 5, 2021