Formulation and method for dissolution of metal sulfides, inhibition of acid gas corrosion, and inhibition of scale formation
The present disclosure provides a formulation and methods for simultaneously dissolving metal sulfide scales, inhibiting acid gas corrosion, and inhibiting the formation of calcite and barite in a system having low or high shear stress conditions due to fluid movement, in which the formulation contains a THP+salt, one or more corrosion inhibitors, one or more scale inhibitors, and one or more acid corrosion inhibitors. The formulation may be applied to the system in diluted or undiluted form, and continuously or in batch style.
1. A formulation for simultaneously dissolving metal sulfide scales, inhibiting acid gas corrosion, and inhibiting the formation of calcite and barite in a system, the formulation comprising:
15 wt % to 35 wt % of one or more tetrakis (hydroxyorgano) phosphonium salt,
from 6 wt % to 30 wt % one or more acid gas corrosion inhibitors,
from 2 wt % to 7 wt % of one or more scale inhibitors, and
from greater than 0 wt % to 10 wt % of one or more acid corrosion inhibitors, all based on the formulation.
2. The formulation according to claim 1 where the tetrakis (hydroxyorgano) phosphonium salt comprises an anion selected from the group consisting of sulfate, chloride, phosphate, bromide, fluoride, carbonate, citrate, lactate, tartrate, borate, silicate, formate and acetate.
3. The formulation according to claim 1 where the tetrakis (hydroxyorgano) phosphonium salt is tetrakis(hydroxymethyl)phosphonium sulfate.
4. The formulation according to claim 1 where the one or more acid gas corrosion inhibitors is selected from a group consisting of a sulfur compound (2-mercaptoethanol), an organic phosphate ester with a variable alkyl group, and quaternized imidazoline.
5. The formulation according to claim 1 where the one or more acid corrosion inhibitors is an alcohol with an acetylenic bond in the carbon backbone, a modified thiourea polymer, and/or an acylated polyamine.
6. The formulation according to claim 5 where the alcohol with an acetylenic bond in the carbon backbone is selected from of a group consisting of propargyl alcohol, 4 ethyl-1-octyn-3-ol, and combinations thereof.
7. The formulation according to claim 1 where the one or more acid corrosion inhibitors is propargyl alcohol.
8. The formulation according to claim 1 where the formulation further comprises surfactants selected from the group consisting of quaternary ammonium compounds, alkyl ethoxylated alcohols, and combinations thereof.
9. The formulation according to claim 1 where the scale inhibitor is an amine phosphonate.
10. A formulation for simultaneously dissolving metal sulfide scales, inhibiting acid gas corrosion, and inhibiting the formation of calcite and barite in a system, the formulation comprising:
15 wt % to 35 wt % of one or more tetrakis (hydroxyorgano) phosphonium salt,
from 6 wt % to 30 wt % one or more acid gas corrosion inhibitors selected from a group consisting of 2-mercaptoethanol, an organic phosphate ester with a variable alkyl group, a quaternized imidazoline, and combinations thereof,
from 2 wt % to 7 wt % of one or more amine phosphonate scale inhibitors,
from greater than 0 wt % to 10 wt % of one or more acid corrosion inhibitors selected from the group consisting of an alcohol with an acetylenic bond in the carbon backbone selected from the group consisting of propargyl alcohol, 4 ethyl-1-octyn-3-ol, and combinations thereof, and
from greater than 0 wt % to 3 wt % of one or more surfactants selected from the group consisting of quaternary ammonium compounds, alkyl ethoxylated alcohols, and combinations thereof, all based on the formulation.
11. The formulation according to claim 10 where the tetrakis (hydroxyorgano) phosphonium salt comprises an anion selected from the group consisting of sulfate, chloride, phosphate, bromide, fluoride, carbonate, citrate, lactate, tartrate, borate, silicate, formate and acetate.
12. The formulation according to claim 10 where the tetrakis (hydroxyorgano) phosphonium salt is tetrakis(hydroxymethyl)phosphonium sulfate.
13. The formulation according to claim 10 where the one or more acid corrosion inhibitors is propargyl alcohol.
14. A treated fluid system, the treated fluid system comprising:
a fluid selected from a group consisting of a production fluid, a brine, a crude oil or a fraction thereof, a wet hydrocarbon containing gas, and combinations thereof
a formulation comprising
from 15 wt % to 35 wt % of tetrakis (hydroxyorgano) phosphonium salt,
from 6 wt % to 30 wt % of one or more acid gas corrosion inhibitors,
from 2 wt % to 7 wt % of one or more scale inhibitors, and from greater than 0 wt % to 10 wt % of one or more acid corrosion inhibitors, all based on the formulation,
where the formulation is added to the treated fluid system in high shear conditions of wall stress higher than 15 Pascals.
15. The treated fluid system of claim 14 where the tetrakis (hydroxyorgano) phosphonium salt is tetrakis(hydroxymethyl)phosphonium sulfate.
16. The treated fluid system of claim 14 where the one or more acid gas corrosion inhibitors is selected from a group consisting of 2-mercaptoethanol, an organic phosphate ester with a variable alkyl group, a quaternized imidazoline, and combinations thereof.
17. The treated fluid system of claim 14 where the one or more acid corrosion inhibitors is propargyl alcohol.
18. The treated fluid system of claim 14 where the formulation further comprises at least one surfactant selected from the group consisting of quaternary ammonium compounds, alkyl ethoxylated alcohols, and combinations thereof.
19. The treated fluid system of claim 14 where the scale inhibitor is an amine phosphonate.
20. The treated fluid system of claim 14 where the formulation is present in an amount that is greater than 0 ppm and less than 50,000 ppm based upon the total volume of fluid in the system.