IP Library › Granted Patent US 11,682,602
Granted Patent B2
US 11,682,602 · App. 17/246,035 · Granted Jun 20, 2023

Semiconductor device and method of manufacture

Inventors: Shu-Shen Yeh (Taoyuan, TW); Chin-Hua Wang (New Taipei, TW); Chia-Kuei Hsu (Hsinchu, TW); Po-Yao Lin (Zhudong Township, TW); Shin-Puu Jeng (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L23/3675H01L21/4853H01L21/4857H01L21/4871H01L21/563H01L21/565H01L23/3128H01L23/3135H01L23/49822H01L24/16H01L25/0655H01L25/50H01L2224/16227
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Quick Facts
Patent No.
US 11,682,602
App. No.
17/246,035
Granted
Jun 20, 2023
Kind
B2
Abstract

Semiconductor devices and methods of manufacture which utilize lids in order to constrain thermal expansion during annealing are presented. In some embodiments lids are placed and attached on encapsulant and, in some embodiments, over first semiconductor dies. As such, when heat is applied, and the encapsulant attempts to expand, the lid will work to constrain the expansion, reducing the amount of stress that would otherwise accumulate within the encapsulant.

Claims (31)

1. A semiconductor device comprising:

a first semiconductor die connected to an interposer;

an encapsulant encapsulating the first semiconductor die; and

a first lid in direct physical contact with both the first semiconductor die and the encapsulant, the first lid crossing an interface between the first semiconductor die and the encapsulant.

2. The semiconductor device of claim 1 , further comprising a second lid in physical contact with a second semiconductor die and the encapsulant, the second semiconductor die being different from the first semiconductor die and the second lid being located in a different corner of the encapsulant than the first lid.

3. The semiconductor device of claim 1 , further comprising a substrate bonded to the interposer.

4. The semiconductor device of claim 3 , further comprising a ring attached to the substrate.

5. The semiconductor device of claim 1 , wherein the first lid comprises a metal.

6. The semiconductor device of claim 1 , wherein the first lid is square shaped.

7. The semiconductor device of claim 1 , wherein the first lid is triangle shaped.

8. A semiconductor device comprising:

an interposer;

an encapsulant over the interposer; and

a first island material supporting both the encapsulant and a first semiconductor die, the first island material being located in a first corner of the encapsulant, wherein the first island material, the encapsulant, and the first semiconductor die share a first single interface, wherein a portion of the encapsulant is free from overlying portions of the first island material.

9. The semiconductor device of claim 8 , wherein the first island material comprises a metal.

10. The semiconductor device of claim 8 , further comprising a second island material supporting both the encapsulant and the first semiconductor die, the second island material being separated from the first island material.

11. The semiconductor device of claim 8 , further comprising a ring separated from the encapsulant.

12. The semiconductor device of claim 8 , wherein the interposer is bonded to a substrate.

13. The semiconductor device of claim 8 , further comprising a second semiconductor die embedded within the encapsulant.

14. The semiconductor device of claim 13 , further comprising a second island material supporting both the encapsulant and the second semiconductor die, the second island material being located in a second corner of the encapsulant, wherein the second island material, the encapsulant, and the second semiconductor die share a second single interface.

15. A method of manufacturing a semiconductor device, the method comprising:

bonding a first semiconductor device to an interposer;

encapsulating the first semiconductor device with an encapsulant to form a first surface, the first surface comprising the encapsulant and the first semiconductor device;

bonding a first lid to a first corner of the first surface;

bonding a second lid to a second corner of the first surface, the second corner being different from the first corner; and

placing a ring around the encapsulant.

16. The method of claim 15 , wherein the bonding the second lid bonds a metal.

17. The method of claim 15 , wherein the encapsulating the first semiconductor device encapsulates a second semiconductor device with the first semiconductor device, the first surface further comprising the second semiconductor device.

18. The method of claim 17 , further comprising bonding a third lid to a third corner of the first surface.

19. The method of claim 15 , further comprising annealing the encapsulant between the placing the ring and bonding the first lid.

20. The method of claim 15 , further comprising annealing the encapsulant after the placing the ring and the bonding the first lid, wherein there is no annealing between the placing the ring and the bonding the first lid.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2021
From: YEH, SHU-SHEN; WANG, CHIN-HUA; HSU, CHIA-KUEI; LIN, PO-YAO; JENG, SHIN-PUU
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 056101/0807 →
Continuity (2)
Provisional Application 63145631 · Feb 4, 2021
Related Publication 20220246490A1 · Aug 4, 2022