IP Library › Granted Patent US 11,472,104
Granted Patent B2
US 11,472,104 · App. 17/249,661 · Granted Oct 18, 2022

Additive manufacturing system

Inventor: Andrew John Overby (Coeur d'Alene, ID)
Assignee: Continuous Composites Inc.
B29C64/236B29C64/118B29C64/209B33Y10/00B33Y30/00B25J9/026
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Quick Facts
Patent No.
US 11,472,104
App. No.
17/249,661
Granted
Oct 18, 2022
Kind
B2
Abstract

An additive manufacturing system is disclosed for use in fabricating a structure. The additive manufacturing system may include a print head configured to discharge a material, a first structure, and a second structure. The first structure may be configured to move the print head within a plane during discharge of the material. The second structure may be configured to move the print head within the plane during material discharge, the second structure being movable together with the print head by the first structure.

Claims (23)

1. An additive manufacturing system, comprising:

a print head configured to discharge a material;

a supply capable of supplying the material to the printhead;

a lead screw gantry configured to move the print head along an X-axis, along a Y-axis, and within an X-Y plane during discharge of the material; and

a belt driven gantry configured to move the print head along the X-axis, along the Y-axis, and within the X-Y plane, the belt driven gantry being movable together with the print head by the lead screw gantry.

2. The additive manufacturing system of claim 1 , wherein the supply is mounted to the belt driven gantry and the belt driven gantry is configured to move the print head relative to the supply of the material.

3. The additive manufacturing system of claim 1 , wherein the lead screw gantry is configured to move the print head in a first direction, a second direction, and a diagonal direction between the first and second directions.

4. The additive manufacturing system of claim 3 , wherein the belt driven gantry is configured to move the print head in the first direction, the second direction, and the diagonal direction.

5. The additive manufacturing system of claim 1 , wherein the belt driven gantry is configured to move the print head with a higher acceleration than the lead screw gantry.

6. The additive manufacturing system of claim 1 , wherein a mass moved by belt driven gantry is lower than a mass moved by the lead screw gantry.

7. The additive manufacturing system of claim 1 , wherein a motion area of the belt driven gantry is less than a motion area of the lead screw gantry.

8. The additive manufacturing system of claim 1 , wherein a motion area of the lead screw gantry is 10-20 times a motion area of the belt driven gantry.

9. The additive manufacturing system of claim 1 , wherein:

the print head is configured to discharge the material onto a build platform; and

the lead screw gantry is further configured to selectively move the build platform relative to the print head in a direction orthogonal to the X-Y plane.

10. The additive manufacturing system of claim 1 , wherein;

the print head is configured to discharge the material onto a build platform; and

the lead screw gantry is further configured to selectively move the print head relative to the build platform in a direction orthogonal to the X-Y plane.

11. The additive manufacturing system of claim 10 , wherein the lead screw gantry is further configured to selectively tilt the print head relative to the build platform.

12. The additive manufacturing system of claim 11 , further including a frame, wherein a face of the frame is mounted to a remaining portion of the frame via a bearing that slides along the remaining portion of the frame and is configured to receive a lead screw of the lead screw gantry.

13. The additive manufacturing system of claim 12 , wherein the bearing connects to the face of the frame via a pivoting joint.

14. The additive manufacturing system of claim 13 , wherein the pivoting joint includes multiple degrees of freedom.

15. The additive manufacturing system of claim 14 , wherein the multiple degrees of freedom include at least one translating axis and at least one rotating axis.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2021
From: OVERBY, ANDREW JOHN
To: CONTINUOUS COMPOSITES INC.
Reel/Frame 055535/0066 →
Continuity (2)
Provisional Application 62993989 · Mar 24, 2020
Related Publication 20210299956A1 · Sep 30, 2021
Cited By (2)
US 12,220,865 US 12,377,575