IP Library Granted Patent US 11,411,154
Granted Patent B2
US 11,411,154 · App. 17/252,659 · Granted Aug 9, 2022

ZrCoBi based half Heuslers with high thermoelectric conversion efficiency

Inventors: Zhifeng Ren (Pearland, TX); Hangtian Zhu (Houston, TX)
Assignee: UNIVERSITY OF HOUSTON SYSTEM
H01L35/18H01L35/02
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Quick Facts
Patent No.
US 11,411,154
App. No.
17/252,659
Granted
Aug 9, 2022
Kind
B2
Abstract

A ZrCoBi-based p-type half-Heusler material can have a formula: ZrCoBi 1-x-y Sn x Sb y , where x can vary between 0.01 and 0.25, and y can vary between 0 and 0.2. An average dimensionless figure-of-merit (ZT) for the material can be greater than or equal to about 0.80 as calculated by an integration method for temperatures between 300 and 973 K. A ZrCoBi-based n-type half-Heusler material can have a formula: ZrCo 1-x Ni x Bi 1-y Sb y , where x can vary between 0.01 and 0.25, and y can vary between 0 and 0.3. The material has an average dimensionless figure-of-merit (ZT) is greater than or equal to about 0.65 as calculated by an integration method for temperatures between 300 and 973 K.

Claims (33)

1. A ZrCoBi-based p-type half-Heusler material comprising:

a material having a formula:

ZrCoBi 1-x-y Sn x Sb y ,

where x can vary between 0.01 and 0.25, and y can vary between 0 and 0.2.

2. The ZrCoBi-based p-type half-Heusler material of claim 1 , wherein x is 0.2 and y is 0.15, wherein an average dimensionless figure-of-merit (ZT) of the material is greater than or equal to about 0.80 as calculated by an integration method for temperatures between 300 and 973 K.

3. The ZrCoBi-based p-type half-Heusler material of claim 1 , wherein an average dimensionless figure-of-merit (ZT) of the material is greater than or equal to about 0.80 as calculated by an integration method for temperatures between 300 and 973 K.

4. The ZrCoBi-based p-type half-Heusler material of claim 1 , where a peak dimensionless figure-of-merit (ZT) of the material is greater than or equal to about 1.4 at 973 K.

5. The ZrCoBi-based p-type half-Heusler material of claim 1 , wherein a thermoelectric conversion efficiency of the material is greater than or equal to about 9% at a temperature difference of about 500K.

6. The ZrCoBi-based p-type half-Heusler material of claim 1 , wherein the material has a band structure with a high band degeneracy (N ν ) of at least about 10.

7. The ZrCoBi-based p-type half-Heusler material of claim 1 , wherein the material has a room temperature power factor of at least about 20 μW cm −1 K −2 , and wherein the material has a peak power factor of at least about 40 μW cm −1 K −2 .

8. The ZrCoBi-based p-type half-Heusler material of claim 7 , wherein x varies between 0.15 and 0.2 and y is 0.

9. The ZrCoBi-based p-type half-Heusler material of claim 1 , wherein the material has a room temperature lattice thermal conductivity of less than 3 W m −1 K −1 .

10. The ZrCoBi-based p-type half-Heusler material of claim 1 , wherein the material has a mean sound velocity (ν m ) of less than about 2800 m s −1 .

11. A ZrCoBi-based n-type half-Heusler material comprising:

a material having a formula:

ZrCo 1-x Ni x Bi 1-y Sb y ,

where x can vary between 0.01 and 0.25, and y can vary between greater than 0 and less than or equal to 0.3.

12. The ZrCoBi-based n-type half-Heusler material of claim 11 , wherein x is 0.1 and y is 0.15.

13. The ZrCoBi-based n-type half-Heusler material of claim 11 , wherein the material has an average dimensionless figure-of-merit (ZT) of greater than or equal to about 0.65 as calculated by an integration method for temperatures between 300 and 973 K.

14. The ZrCoBi-based n-type half-Heusler material of claim 11 , where a peak dimensionless figure-of-merit (ZT) of the material is greater than or equal to about 1.0 at 973 K.

15. The ZrCoBi-based n-type half-Heusler material of claim 11 , wherein a thermoelectric conversion efficiency of the material is greater than or equal to about 7% at a temperature difference of about 650K.

16. A thermoelectric module comprising:

at least one first leg, wherein the at least one first leg comprises a first material having a formula:

ZrCoBi 1-x-y Sn x Sb y ,

where x can vary between 0.01 and 0.25, and y can vary between 0 and 0.2; and

at least one second leg, wherein the at least one second leg comprises a second material having a formula:

ZrCo 1-a Ni a Bi 1-b Sb b ,

where a can vary between 0.01 and 0.25, and b can vary between greater than 0 and less than or equal to 0.3;

wherein the at least one first leg and the at least one second leg are connected thermally in parallel and electrically in series.

17. The thermoelectric module of claim 16 , wherein the module has a thermoelectric conversion efficiency of 10% or greater at a temperature difference of about 650 K.

18. The thermoelectric module of claim 16 , where a peak dimensionless figure-of-merit (ZT) of the first material is greater than or equal to about 1.4 at 973 K.

19. The thermoelectric module of claim 16 , where a peak dimensionless figure-of-merit (ZT) of the second material is greater than or equal to about 1.0 at 973 K.

20. The thermoelectric module of claim 16 , wherein a thermoelectric conversion efficiency of the first material is greater than or equal to about 9% at a temperature difference of about 500 K, and wherein a thermoelectric conversion efficiency of the second material is greater than or equal to about 7% at a temperature difference of about 650 K.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jul 21, 2023
From: UNIVERSITY OF HOUSTON
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 064362/0008 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2020
From: REN, ZHIFENG; ZHU, HANGTIAN
To: UNIVERSITY OF HOUSTON SYSTEM
Reel/Frame 054657/0495 →
Continuity (2)
Provisional Application 62690256 · Jun 26, 2018
Related Publication 20210265549A1 · Aug 26, 2021