IP Library › Granted Patent US 11,480,724
Granted Patent B2
US 11,480,724 · App. 17/257,767 · Granted Oct 25, 2022

Variable height slanted grating method

Inventors: Morgan Evans (Manchester, MA); Rutger Meyer Timmerman Thijssen (Sunnyvale, CA)
Assignee: Applied Materials, Inc.
G02B6/0045G02B5/1828G02B5/1857G02B6/0016G02B6/0065G02B27/0172
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Quick Facts
Patent No.
US 11,480,724
App. No.
17/257,767
Granted
Oct 25, 2022
Kind
B2
Abstract

An apparatus with a grating structure and a method for forming the same are disclosed. The grating structure includes forming a recess in a grating layer. A plurality of channels is formed in the grating layer to define slanted grating structures therein. The recess and the slanted grating structures are formed using a selective etch process.

Claims (34)

1. A structure for use in a waveguide, comprising:

a substrate having a grating layer thereon, wherein a recessed structure is formed in the grating layer, the recessed structure comprising:

a first end;

a second end; and

a depth, wherein the depth changes from the first end to the second end; and

a plurality of channels formed in the grating layer below the recessed structure, each channel partially defining a portion of a plurality of grating structures, wherein:

bottom ends of the plurality of channels are coplanar;

top surfaces of the plurality of grating structures are coplanar and partially define the changing depth of the recessed structure; and

a depth of the plurality of grating structures changes from the first end to the second end defined by the recessed structure.

2. The structure of claim 1 , wherein the depth of the plurality of grating structures changes linearly from the first end to the second end.

3. The structure of claim 1 , wherein each grating structure has a depth between about 5 nm and about 700 nm.

4. The structure of claim 1 , wherein each grating structure is slanted at an angle between about 0 degrees and about 70 degrees.

5. The structure of claim 1 , wherein the grating layer is formed from an optically transparent material having a refractive index of about 1.3 or higher.

6. A structure for use in a waveguide, comprising:

a substrate having a grating layer thereon;

a recess formed in the grating layer, wherein the recess has a depth that changes a first direction, a second direction, and a third direction to define a three dimensional shape; and

a plurality of channels formed in the grating layer below the recess, each channel partially defining a portion of a plurality of grating structures, wherein bottom ends of the plurality of channels are coplanar, and wherein a depth of the plurality of grating structures changes in the first direction, the second direction, and the third direction as defined by the recess.

7. The structure of claim 6 , wherein the recess has a saddle-point shape.

8. The structure of claim 6 , wherein the recess has a positive curvature.

9. The structure of claim 6 , wherein the recess has a negative curvature.

10. The structure of claim 6 , wherein the grating layer is formed from an optically transparent material having a refractive index of about 1.3 or higher.

11. The structure of claim 6 , wherein each grating structure has a depth between about 5 nm and about 700 nm.

12. The structure of claim 6 , wherein each grating structure is slanted at an angle between about 0 degrees and about 70 degrees.

13. A structure for use in a waveguide, comprising:

a substrate having a grating layer thereon, wherein a recessed structure is formed in the grating layer, the recessed structure comprising:

a first end;

a second end; and

a depth, wherein the depth of the recessed structure changes from the first end to the second end; and

a plurality of channels formed in the grating layer below the recessed structure, each channel partially defining a portion of a plurality of grating structures, wherein bottom ends of the plurality of channels are coplanar, and wherein a depth of the plurality of grating structures changes non-linearly from the first end to the second end as defined by the recessed structure.

14. The structure of claim 13 , wherein the depth of the plurality of grating structures oscillates from the first end to the second end.

15. The structure of claim 13 , wherein the depth of the recess changes in the first direction and the second direction to define a curved shape.

16. The structure of claim 13 , wherein each grating structure has a depth between about 5 nm and about 700 nm.

17. The structure of claim 13 , wherein each grating structure is slanted at an angle between about 0 degrees and about 70 degrees.

18. The structure of claim 13 , wherein the grating layer is formed from an optically transparent material having a refractive index of about 1.3 or higher.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2021
From: EVANS, MORGAN; MEYER TIMMERMAN THIJSSEN, RUTGER
To: APPLIED MATERIALS, INC.
Reel/Frame 054822/0981 →
Continuity (2)
Provisional Application 62700756 · Jul 19, 2018
Related Publication 20210294014A1 · Sep 23, 2021
Cited By (2)
US 12,687,776 US 12,704,728