IP Library Granted Patent US 11,661,474
Granted Patent B2
US 11,661,474 · App. 17/263,596 · Granted May 30, 2023

Composition, production method for composition, and production method for unsaturated compound

Inventors: Norihito Nishimura (Kawasaki, JP); Katsutoshi Ohno (Aizuwakamatsu, JP)
Assignee: SHOWA DENKO K.K.
C08G18/8116C07C231/10C07C263/10C07C263/20C07C265/04C07C265/06C07C269/02C07C271/60C07D231/12C07D251/30C07D251/34C08G18/3853C08G18/8125C09D175/02C09D175/04C09J175/02C09J175/04
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Quick Facts
Patent No.
US 11,661,474
App. No.
17/263,596
Granted
May 30, 2023
Kind
B2
Abstract

A composition is provided including a compound (A) represented by Formula (1) and a compound (B) represented by Formula (2), wherein the compound (B) is contained in an amount of 0.00002 to 0.2 parts by mass with respect to 100 parts by mass of the compound (A): (R 1 —COO) n —R 2 —(NCO) m . . . (1) (in Formula (1), R 1 is an ethylenically unsaturated group having 2 to 7 carbon atoms; R 2 is an (m+n)-valent hydrocarbon group having 1 to 7 carbon atoms; and n and m are each an integer of 1 or 2) (in Formula (2), R is (—R 2 —(OCO—R 1 ), and R 1 and R 2 are the same as those in Formula (1)).

Claims (42)

1. A composition, comprising:

a compound (A) represented by Formula (1); and

a compound (B) represented by Formula (2),

wherein the compound (B) is contained in an amount of 0.00002 to 0.2 parts by mass with respect to 100 parts by mass of the compound (A), and

a pH of the composition is 1 to 7,

(R 1 —COO) n —R 2 —(NCO) m   (1)

(in Formula (1), R 1 is an ethylenically unsaturated group having 2 to 7 carbon atoms; R 2 is an (m+n)-valent hydrocarbon group having 1 to 7 carbon atoms and optionally contains an ether group; and n and m are each an integer of 1 or 2)

(in Formula (2), R is (—R 2 —(OCO—R 1 ), and R 1 and R 2 are the same as those in Formula (1)).

2. The composition according to claim 1 ,

wherein the compound (A) is at least one compound selected from the group consisting of 2-methacryloyloxyethyl isocyanate, 2-(isocyanatoethyloxy)ethyl methacrylate, 2-acryloyloxyethyl isocyanate, 2-(isocyanatoethyloxy)ethyl acrylate, and 1,1-bis(acryloyloxymethyl)ethyl isocyanate.

3. The composition according to claim 1 , wherein a content of the compound (A) in the composition is 95.0% by mass or higher.

4. The composition according to claim 1 , wherein a pH of the composition is 2 to 5.

5. The composition according to claim 1 , wherein the content of the compound (A) in the composition is 98.0% to 99.9% by mass.

6. The composition according to claim 1 , wherein n and m are each 1.

7. The composition according to claim 1 ,

wherein R 1 is CH 2 ═C(CH 3 )— or a vinyl group; and R 2 is an ethylene group, a methylene group, or —CH 2 CH 2 OCH 2 CH 2 —.

8. The composition according to claim 1 ,

wherein R 1 is CH 2 ═C(CH 3 )— or a vinyl group; and R 2 is an ethylene group; and n and m are each 1.

9. A method for producing a composition, comprising:

a step of producing a mixture that includes a compound (A) represented by Formula (1) and a compound (B) represented by Formula (2), wherein the compound (B) is contained in an amount of higher than 0.2 parts by mass with respect to 100 parts by mass of the compound (A); and

a purification step, wherein the mixture is subjected to purification by distillation at a reflux ratio of 2.0 to 4.0, a pressure of 1.0 to 10.0 kPa, and a distillation temperature of 90° C. to 140° C., to obtain a purified product, and a pH of the purified product is adjusted to 1 to 7,

(R 1 —COO) n —R 2 —(NCO) m   (1)

(in Formula (1), R 1 is an ethylenically unsaturated group having 2 to 7 carbon atoms; R 2 is an (m+n)-valent hydrocarbon group having 1 to 7 carbon atoms and optionally contains an ether group; and n and m are each an integer of 1 or 2)

(in Formula (2), R is (—R 2 —(OCO—R 1 ), and R 1 and R 2 are the same as those in Formula (1)).

10. The method according to claim 9 ,

wherein in the composition obtained by the purification step, the compound (B) is contained in an amount of 0.00002 to 0.2 parts by mass with respect to 100 parts by mass of the compound (A).

11. A method for producing an unsaturated compound, comprising:

a step of mixing the composition according to claim 1 with a compound having active hydrogen to react the compound (A) contained in the composition with the compound having active hydrogen, thereby obtaining a reaction product.

12. The method for producing an unsaturated compound according to claim 11 ,

wherein the compound having active hydrogen is an alcohol, a thiol, an amine, or a carboxylic acid.

13. The method for producing an unsaturated compound according to claim 11 , wherein the reaction product is an unsaturated urethane compound, an unsaturated thiourethane compound, an unsaturated urea compound, or an unsaturated amide compound.

14. The method for producing an unsaturated compound according to claim 11 , wherein the reaction product is any one selected from the group consisting of 2-butanone oxime-O-(carbamoylethyl-2-methacrylate), 2-[(3,5-dimethylpyrazolyl)carbonylamino]ethyl methacrylate, 2-butanone oxime-O-(carbamoylethyl-2-acrylate), and 2-[(3,5-dimethylpyrazolyl)carbonylamino]ethyl acrylate.

15. A method for producing an unsaturated compound, comprising:

a step of mixing a composition, which comprises

a compound (A) represented by Formula (1) and

a compound (B) represented by Formula (2),

wherein the compound (B) is contained in an amount of 0.00002 to 0.2 parts by mass with respect to 100 parts by mass of the compound (A),

with a compound having active hydrogen to react the compound (A) contained in the composition with the compound having active hydrogen, thereby obtaining a reaction product,

(R 1 —COO) n —R 2 —(NCO) m   (1)

(in Formula (1), R 1 is an ethylenically unsaturated group having 2 to 7 carbon atoms; R 2 is an (m+n)-valent hydrocarbon group having 1 to 7 carbon atoms and may contain an ether group; and n and m are each an integer of 1 or 2)

(in Formula (2), R is (—R 2 —(OCO—R 1 ), and R 1 and R 2 are the same as those in Formula (1))

wherein the reaction product is any one selected from the group consisting of 2-butanone oxime-O-(carbamoylethyl-2-methacrylate), 2-[(3,5-dimethylpyrazolyl)carbonylamino]ethyl methacrylate, 2-butanone oxime-O-(carbamoylethyl-2-acrylate), and 2-[(3,5-dimethylpyrazolyl)carbonylamino]ethyl acrylate.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2021
From: NISHIMURA, NORIHITO; OHNO, KATSUTOSHI
To: SHOWA DENKO K.K.
Reel/Frame 055043/0914 →
Priority Claims (1)
JP JP2018-154147 · Aug 20, 2018 · national
Continuity (1)
Related Publication 20210292469A1 · Sep 23, 2021