IP Library Granted Patent US 11,141,721
Granted Patent B2
US 11,141,721 · App. 17/268,123 · Granted Oct 12, 2021

Porous structure for exhaust gas purification catalyst, exhaust gas purification catalyst using porous structure, and exhaust gas purification method

Inventors: Yusuke Hosoi (Saitama, JP); Hironori Iwakura (Saitama, JP); Takashi Wakabayashi (Saitama, JP); Yunosuke Nakahara (Saitama, JP)
Assignee: Mitsui Mining & Smelting Co., Ltd.
B01J35/108B01D53/9459B01J21/04B01J23/002B01J23/10B01J23/63B01J35/0006B01J35/04B01J35/1019B01J35/1061F01N3/2825B01D2255/1023B01D2255/1025B01D2255/407B01D2255/908B01D2255/9155B01D2255/9202B01D2255/9205B01D2255/9207F01N2330/06F01N2370/02
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Quick Facts
Patent No.
US 11,141,721
App. No.
17/268,123
Granted
Oct 12, 2021
Kind
B2
Abstract

Provided is a porous structure for exhaust purification catalysts having excellent light-off temperature characteristics. The porous structure for exhaust purification catalysts includes an oxygen storage component and an inorganic porous solid. The porous structure has a pore volume distribution such that the ratio of the pore volume of pores with a diameter of from 15 nm to less than 25 nm to the pore volume of pores with a diameter of from 5 nm to less than 15 nm is 1.3 to 2.5 as measured with a mercury porosimeter. The pore volume distribution preferably has at least one peak top in a pore diameter range of from 15 nm to less than 25 nm.

Claims (9)

1. An exhaust gas purification catalyst comprising a substrate and a catalyst layer on the substrate,

the catalyst layer comprising an oxygen storage component and an inorganic porous solid,

the exhaust gas purification catalyst having a pore volume distribution such that a ratio of a pore volume of pores with a diameter of from 15 nm to less than 25 nm to a pore volume of pores with a diameter of from 5 nm to less than 15 nm is 1.4 to 2.5 as measured with a mercury porosimeter,

the pore volume distribution having at least one peak top in a pore diameter range of from 15 nm to less than 25 nm, and

the pore volume distribution having a ratio of a pore volume of pores with a diameter of from 5 nm to less than 15 nm to a pore volume of pores with a diameter of 5 to 200 nm is 15% to 35%, and a ratio of a pore volume of pores with a diameter of from 15 nm to less than 25 nm to a pore volume of pores with a diameter of 5 to 200 nm is 25% to 55%.

2. The exhaust gas purification catalyst according to claim 1 , wherein the pore volume distribution has a ratio of a pore volume of pores with a diameter of from 5 nm to less than 15 nm to the total pore volume is 5% to 35%, and a ratio of a pore volume of pores with a diameter of 15 nm to less than 25 nm to the total pore volume is 10% to 50%.

3. The exhaust gas purification catalyst according to claim 1 , wherein the oxygen storage component is present in a greater amount than the inorganic porous solid.

4. The exhaust gas purification catalyst according to claim 1 , wherein the catalyst layer comprises a catalyst active component.

5. A method for purifying exhaust gas, comprising contacting exhaust gas from an internal combustion engine with the exhaust gas purification catalyst according to claim 1 .

Assignments (2)
CHANGE OF NAME Recorded Mar 31, 2026
From: MITSUI MINING AND SMELTING COMPANY, LIMITED
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075357/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2021
From: HOSOI, YUSUKE; IWAKURA, HIRONORI; WAKABAYASHI, TAKASHI; NAKAHARA, YUNOSUKE
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 055241/0601 →
Priority Claims (1)
JP JP2018-155789 · Aug 22, 2018 · national
Continuity (1)
Related Publication 20210245147A1 · Aug 12, 2021