IP Library Granted Patent US 11,396,602
Granted Patent B2
US 11,396,602 · App. 17/270,202 · Granted Jul 26, 2022

Silicon-containing oxide-coated aluminum nitride particle and method of manufacturing the same

Inventors: Yuki Otsuka (Yokohama, JP); Hidetoshi Okamoto (Yokohama, JP); Naoki Minorikawa (Yokohama, JP)
Assignee: SHOWA DENKO K.K.
C09C3/12C09C1/40
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Quick Facts
Patent No.
US 11,396,602
App. No.
17/270,202
Granted
Jul 26, 2022
Kind
B2
Abstract

A method of manufacturing a silicon-containing oxide-coated aluminum nitride particle; a method of manufacturing a heat dispersing resin composition containing the silicon-containing oxide-coated aluminum nitride particle; and the silicon-containing oxide-coated aluminum nitride particle. The method of manufacturing includes: a first step of covering the surface of the aluminum nitride particle with an organic silicone compound including a specific structure; and a second step of heating the aluminum nitride particle covered with the organic silicone compound at a temperature of 300° C. or more and less than 1000° C., wherein the content of carbon atoms in the silicon-containing oxide-coated aluminum nitride particle is less than 1000 ppm by mass.

Claims (15)

1. A method of manufacturing a silicon-containing oxide-coated aluminum nitride particle including an aluminum nitride particle and a silicon-containing oxide coating covering the surface of the aluminum nitride particle, the method comprising:

a first step of covering the surface of the aluminum nitride particle with an organic silicone compound including a structure represented by the following formula (1):

wherein in the formula (1), R is an alkyl group having a carbon number of 4 or less; and

a second step of heating the aluminum nitride particle covered with the organic silicone compound at a temperature of 300° C. or more and less than 1000° C.,

wherein the content of carbon atoms in the silicon-containing oxide-coated aluminum nitride particle is less than 1000 ppm by mass, and

wherein a coating amount of the organic silicone compound in the first step is 0.1 mg or more and 1.0 mg or less per m 2 of surface area calculated from the specific surface area (m 2 /g) of the aluminum nitride particle as determined by a BET method.

2. The method of manufacturing a silicon-containing oxide-coated aluminum nitride particle according to claim 1 , wherein the temperature of heating in the second step is 300° C. or more and 800° C. or less, and

the silicon-containing oxide coating is a silica coating, and the silicon-containing oxide-coated aluminum nitride particle is a silica-coated aluminum nitride particle.

3. The method of manufacturing a silicon-containing oxide-coated aluminum nitride particle according to claim 1 , wherein the first step is performed by a dry mixing method or a gas phase adsorption method.

4. The method of manufacturing a silicon-containing oxide-coated aluminum nitride particle according to claim 1 , wherein the first step is performed under an atmosphere including no oxygen gas.

5. The method of manufacturing a silicon-containing oxide-coated aluminum nitride particle according to claim 1 , wherein the organic silicone compound including a structure represented by the formula (1) includes at least one of a compound represented by the following formula (2) and a compound represented by the following formula (3):

wherein in the formula (2), R1 and R2 are each independently a hydrogen atom or a methyl group, and at least one of R1 and R2 is a hydrogen atom, and m is an integer of 0 to 10;

wherein in the formula (3), n is an integer of 3 to 6.

6. The method of manufacturing a silicon-containing oxide-coated aluminum nitride particle according to claim 1 , wherein the first step is performed under a temperature condition of 10° C. or more and 200° C. or less.

7. A method of manufacturing a heat dispersing resin composition, the method comprising a mixing step of mixing silicon-containing oxide-coated aluminum nitride particles manufactured by the method of manufacturing a silicon-containing oxide-coated aluminum nitride particle according to claim 1 with a resin.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2021
From: OTSUKA, YUKI; OKAMOTO, HIDETOSHI; MINORIKAWA, NAOKI
To: SHOWA DENKO K.K.
Reel/Frame 055355/0280 →
Priority Claims (2)
JP JP2018-157563 · Aug 24, 2018 · national
JP JP2019-095576 · May 21, 2019 · national
Continuity (1)
Related Publication 20210309861A1 · Oct 7, 2021