IP Library Granted Patent US 11,938,460
Granted Patent B2
US 11,938,460 · App. 17/271,463 · Granted Mar 26, 2024

Composites for atmospheric condensable gas recovery

Inventors: Shichao Jiao (Pittsburgh, PA); Joseph John McCarthy (Glenshaw, PA)
Assignee: UNIVERSITY OF PITTSBURGH—OF THE COMMONWEALTH SYSTEM OF HIGHER EDUCATION
B01J20/10B01J20/261B01J20/28C08F120/14C08F120/28C08K3/36
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Quick Facts
Patent No.
US 11,938,460
App. No.
17/271,463
Granted
Mar 26, 2024
Kind
B2
Abstract

The invention relates to novel composites for capture, e.g., absorption, of condensable gases and vapors from atmospheric sources, and gas or vapor streams, and the recovery of the condensed gases and vapors from the composites, as well as passive methods absent of external sources of energy for conducting the capturing and recovery processes. The composites include a hydrophilic matrix; hydrophilic solids embedded or immersed in the matrix, in close proximity to each other; and porogenic material embedded in the matrix, having a size larger than the hydrophilic solids; wherein selective removal of the porogenic material from the matrix forms a hierarchically porous matrix.

Claims (28)

1. A composite for absorbing condensable gas or vapor from an atmosphere or a gas or a vapor stream, comprising:

a hydrophilic matrix;

a hydrophilic solid material in the hydrophilic matrix to form one or more contact spots; and

a porogenic material embedded in the matrix, having a size larger than the hydrophilic solid material,

wherein selective removal of the porogenic material from the hydrophilic matrix forms a hierarchically porous matrix with pore spaces, and

wherein the condensable gas or vapor is captured, and condensed gas or vapor is stored in the hydrophilic matrix and/or pore spaces in the hierarchically porous matrix.

2. The composite of claim 1 , wherein the hydrophilic matrix is hygroscopic.

3. The composite of claim 1 , wherein the hydrophilic matrix comprises a hydrogel.

4. The composite of claim 3 , wherein the hydrogel comprises hydroxyethyl methacrylate.

5. The composite of claim 1 , wherein the hydrophilic solid material is selected from the group consisting of solid inclusions, small particles, needles, posts and combinations thereof, that are in close proximity to each other.

6. The composite of claim 5 , wherein the small, particles have diameters of less than 10 microns.

7. The composite of claim 1 , wherein the solid material comprises silica.

8. The composite of claim 1 , wherein the porogenic material comprises polymeric particles.

9. The composite of claim 8 , wherein the polymeric particles comprise polymethyl methacrylate.

10. The composite of claim 1 , wherein the one or more contact spots facilitates capillary condensation of the condensable gas or vapor.

11. The composite of claim 1 , wherein the one or more contact spots comprises an asperity on a surface of the matrix formed by the solid material.

12. A method of capturing condensable gas or vapor from an ambient atmosphere source or a gas or a vapor stream, comprising:

preparing a composite, comprising:

obtaining a hydrophilic matrix;

embedding or immersing a hydrophilic solid material in the hydrophilic matrix, forming one or more contact spots for condensation;

embedding in the hydrophilic matrix a porogenic material having a larger size than the hydrophilic solid material; and

selectively removing at least a portion of the porogenic material to form a hierarchically porous matrix with pore spaces;

absorbing the condensable gas or vapor in the one or more contact spots and condensing to form condensed gas or vapor;

storing the condensed gas or vapor in the hydrophilic matrix and/or the pore spaces in the hierarchically porous matrix; and

extracting the condensed gas or vapor from the composite.

13. The method of claim 12 , wherein the condensing step comprises capillary condensation occurring at the one or more contact spots comprising an asperity on a surface of the hydrophilic matrix created by the hydrophilic solid material.

14. The method of claim 12 , wherein the extracting step comprises hand squeezing the composite.

15. The method of claim 12 , wherein the selectively removing step comprises dissolving.

Assignments (3)
CONFIRMATORY LICENSE Recorded Jan 12, 2024
From: UNIVERSITY OF PITTSBURGH
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 066296/0098 →
CONFIRMATORY LICENSE Recorded Nov 29, 2022
From: UNIVERSITY OF PITTSBURGH
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 062011/0352 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2021
From: JIAO, SHICHAO; MCCARTHY, JOSEPH JOHN
To: UNIVERSITY OF PITTSBURGH-OF THE COMMONWEALTH SYSTEM OF HIGHER EDUCATION
Reel/Frame 055519/0728 →
Continuity (2)
Provisional Application 62750909 · Oct 26, 2018
Related Publication 20210322950A1 · Oct 21, 2021